Displaying items by tag: Quarry

Brazil: China-based Huaxin Cement has signed a deal worth US$187m to buy aggregates producer Embu. Embu owns four quarries in the metropolitan region of São Paulo with a production capacity of nearly 9Mt/yr, according to the Rio Times newspaper. In 2023 it produced 6.3Mt and reported a net profit of around US$3.2m.

Italy: Cementir Holding has blamed a fall in earnings in the first nine months of 2024 on “lower results achieved in all geographical areas except Egypt.” It added that sales had fallen due to a decrease in volumes in some places and negative currency effects in Türkiye and Egypt. The group’s revenue fell by 5% year-on-year to €1.24bn in the first nine months of 2024, from €1.30bn in the same period in 2023. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 9% to €296m from €326m. Sales volumes of cement and clinker remained stable at 7.98Mt. It noted that volumes increases were reported in Türkiye and, to a lesser extent, in Malaysia and the US. However, volumes of ready-mixed concrete rose by 5% to 3.33Mm³ from 3.18Mm³.

Francesco Caltagirone Jr, chair and CEO, said “The results for the first nine months of 2024 are in line with our expectations and, after several quarters of contraction, signs of a market turnaround in some geographies are emerging in the third quarter of 2024. We are strengthening our competitive position through initiatives such as: the investment on Kiln 4 in Belgium, the restart of the second line in Egypt, the acquisition in concrete in Nordic & Baltic, a new limestone quarry in Malaysia, and the repurchase of a large part of the minority interest in our Egyptian subsidiary, to prepare ourselves for any upcoming market opportunities”.

Belgium: Heidelberg Materials Lixhe (formerly CBR) has applied to expand the Romont quarry towards Kanne, ensuring the Lixhe plant's operations for the next 20 years with an additional 94.75 hectares. This expansion marks the third and final phase, intending to continue marl extraction on Walloon territory. A public inquiry is scheduled from 16 September - 30 October 2024.

Director Benoit Gastout said "Based on a recent environmental impact report, we are now requesting the partial revision of the regional plan and an environmental permit for the desired extension. We are very aware of the impact of the quarry on the region. That is why we have been taking various measures for years to ensure that Romont is embedded in the landscape as well as possible and that the fauna and flora are respected because of the rich biodiversity. The priority in all of this remains that we want to live in harmony with the local population.”

Vietnam: The Vietnamese Ministry of Natural Resources and Environment has expressed environmental concerns about Duyen Ha's plan to convert 423,000m² of forest and and agricultural land into a quarry for its expansion of its Diep cement plant in Ninh Binh province. The expansion will increase limestone supply for a second production line at the plant, Vietnam News has reported. According to an environmental impact assessment report, the expansion will affect 382,000m² of forest and 41,000m² of agricultural land. The total project area will eventually reach 988,000m², capable of producing 2Mt/yr of limestone. The total investment is valued at US$8.8m.

The Hillhead Quarrying, Construction and Recycling Show is in full flow this week, taking place near Buxton in Derbyshire. As one delegate marvelled on the panoramic minibus journey down to the quarry, “It’s like a music festival without the music and… other stuff.” Indeed. Of course what one doesn’t find at Glastonbury and the like is a near comprehensive range of suppliers, over 600 of them, to the industry all in one place… in a quarry! Where else can one get up close and see the new hydrogen-powered generators and excavating vehicles that are being piloted? The official attendance figures don’t get released until after the event but on the ground it looks as busy as ever. It’s truly the place to be this week.

The show gives us a reason to take a look at the UK cement sector. Like many other countries around the world it is an election year in the UK, with a General Election scheduled for 4 July 2024. The result of this should determine the next Prime Minister and the ruling party. So, naturally, the MPA, the trade association for the aggregates, asphalt, cement, concrete, dimension stone, lime, mortar and industrial sand industries, is taking the opportunity to remind the political parties what its priorities are. The quick version is: support for decarbonisation; a streamlined planning system; and better delivery of projects. This sounds familiar to priorities in other countries but one British spin on this includes the UK’s carbon border adjustment mechanism (CBAM).

Graph 1: Domestic cement sales and imports in the UK, 2017 – 2022. Source: MPA.

Edwin Trout’s feature on the UK cement sector in the June 2024 issue of Global Cement Magazine presents a good overview of the last 12 months. The general UK economy has faced shocks in recent years such as Brexit, Covid-19 and the war in Ukraine. However, this has been further compounded by a downturn and high interest rates since late 2022 when the then Prime Minister Liz Truss caused market turbulence in the wake of a badly received government financial statement. As Trout relates, sales of heavy building materials have been in relative decline since mid-2022 with more of the same expected in 2024. Production of cement in 2023 is currently uncertain given the reporting time lag from the MPA but up until 2022 domestic cement sales fell somewhat but imports grew. This has created a situation where overall cement sales in 2022 were 12Mt, not far behind the annual level in the early 2000s. However, the share of imports has nearly doubled since then. More recent MPA data on mortar and ready-mixed concrete sales throughout the first nine months of 2023 suggest that market activity has decreased and poor weather at the start of 2024 looks set to have made this worse.

Despite the apparent slowdown in building materials sales the cement companies have been conducting smaller-scale maintenance and upgrade projects at their facilities and supply chain schemes such as the cement storage unit for deep sea shipping lines that Aggregate Industries said in February 2024 it was going to build at the Port of Southampton. The news the cement companies want to show off has been a steady stream of information about ongoing decarbonisation projects in the cement sector. C-Capture started a carbon capture trial at Heidelberg Materials’ Ketton cement works in Rutland in May 2024, Capsol Technologies said in March 2024 that it had been selected to conduct a study on its carbon capture technology at Aggregate Industries Cauldon cement plant in Staffordshire, Heidelberg Materials' Ribblesdale cement plant in Lancashire announced in March 2024 that it was taking part in a study to assess the use of ammonia as a hydrogen source for fuelling cement kilns and Heidelberg Materials awarded Japan-based Mitsubishi Heavy Industries (MHI) a front end engineering design contract for a carbon capture installation at its Padeswood cement plant in Flintshire in February 2024. Finally, on the divestment front, CRH completed the sale of its UK-based lime business to SigmaRoc for €155m in March 2024. The business operates from sites in Tunstead and Hindlow with five permitted lime kilns.

That’s it for this short recap on the UK for now. For a longer look at the UK cement sector read Edwin Trout’s feature in June 2024 issue of Global Cement Magazine.

Hillhead 2024 runs until 27 June 2024

Global: Heidelberg Materials has launched the sixth edition of the Quarry Life Award, encouraging global participation to develop sustainable quarry management solutions. Open to researchers, students, communities, non-government organisations (NGO) and nature enthusiasts, the competition offers a prize fund of around €300,000 and aligns with the company's commitment to the Global Goal for Nature. Partnering with organisations like BirdLife International, the initiative aims to enhance biodiversity at extraction sites. Since its inception in 2011, the Quarry Life Award has spurred over 450 projects aimed at biodiversity protection. The 2025 edition will see Heidelberg Materials open its quarries for selected projects, with Türkiye, Egypt, Kazakhstan and Indonesia joining as new participants.

Chief sustainability officer Nicola Kimm said "The Quarry Life Award is a key element of our biodiversity strategy, which relies on strong partnerships with stakeholders to engage across science, industry, and local communities. To truly move from biodiversity loss to gain, a concerted effort is needed by everyone, working together in the recovery of nature at a landscape scale."

US: Boulder County has initiated action to terminate the operating licence of the Cemex cement plant near Lyons, Colorado, citing improper expansion of use. Dale Case, director of Boulder County Community Planning and Permitting, sent a notice to the company, motivated by a ‘significant’ rise in traffic. The letter said that the increased traffic created a need for new traffic construction and infrastructure, and requires a new access permit from the Colorado Department of Transportation (CDOT).

The plant has been operational since 1965, but faced changes in 1994 when Boulder County amended its land use code, necessitating special use approval for open mining at the Dowe Flats Quarry. The special use approval for the quarry expired on 30 September 2022, leading to termination of all mining operations and multiple complaints alleging the cement plant's non-compliance with county code and traffic congestion. A CDOT study revealed an increase in truck traffic since the quarry's closure, with daily trips increasing by 50% year-on-year.

Cemex now has a 30-day window to contest the director's determination, reduce plant use, or appeal to the Boulder County Board of Commissioners. The plant will continue operating under existing conditions until a final decision is reached.

UK: Over 450 people have signed a petition opposing plans to expand the quarry at Heidelberg Materials’ Ketton cement plant. The company has submitted a planning application for the extension to Rutland County Council, according to the Rutland Times newspaper. Residents including those at the nearby village of Empingham, cited negative effects upon air quality, lighting, noise, dust, sustainability, ecology and economic impacts in their criticism of the plans.

India: Ramco Cements has inaugurated the Gati Shakti cargo terminal at Jayanthipuram in Andhra Pradesh’s NTR District. The company will use the terminal for rail transport of raw materials over 8.3km from the Budawada limestone mines to its Jayanthipuram cement plant. The route will use electric trains.

The company said “Ramco Cements is glad to be a part of the Dedicated Freight Corridor under the Gati Shakti Mission.”

Spain: Holcim España’s Viver quarries have received an Environmental Impact Declaration (EID) to expand from 13.5 to 37.5 hectares. This expansion will enable the company to extract 300,000t/yr of limestone to supply its Sagunto cement plant. The EID will allow the company to continue to operate the quarry until 2054.