Displaying items by tag: Suez Cement

Tanzania: Elsawy Ahmed has resigned as the manager of Twiga Cement’s Wazo Hill plant. He had been in post at the subsidiary of Heidelberg Materials since 2017. He is now working as a technical consultant.

Elsawy started his career as a Quality Control Supervisor for Assiut Cement in Egypt. He later worked for Cemex Egypt and became a plant manager for Cemex in Bangladesh in the early 2000s. He joined Italcementi in 2006 becoming Maintenance & Project Manager for subsidiary Suez Cement in the mid-2010s. Elsawy holds a degree in chemistry from Assiut University.

UK: Cemex and SUEZ Recycling and Recovery have celebrated the use of 1Mt of alternative fuel at Cemex’s Rugby cement plant since the adjacent SUEZ Malpass Farm facility opened in 2015. The partnership has reduced coal consumption at the plant by over 750,000t, alongside downstream CO₂ savings from supply chain emissions transporting and shipping coal on-site.

SUEZ processes non-recyclable materials at Cemex’s Rugby facility to produce Climafuel. The fuel is derived from sifted and shredded waste from local authorities and businesses in the Midlands, and is used to heat the kiln at the neighbouring Cemex plant. Ash from the Climafuel is also incorporated into clinker production.

Phil Baynes-Clarke, director of cement operations for Cemex UK, said “Since 2013, we have collaborated closely with SUEZ to produce Climafuel, a refuse-derived, non-fossil-based alternative fuel used to heat the kiln in the cement-making process. Over the past decade, Climafuel usage has steadily increased at our Rugby cement plant. Our ultimate goal is to operate the kiln with 100% alternative fuels, and we are getting close to this target.”

Egypt: Suez Cement says that it has ‘merged its legacy’ with that of parent company Heidelberg Materials by adopting the latter’s name. Specifically, the replacement of ‘cement’ with ‘materials’ is intended to underline its pioneering role in the path to carbon neutrality and digitalisation, according to the company.

Chief executive officer Mohamed Hegazy said “We have always been and will continue to be a company that is much more than cement. We are progressive minds with the ambition to drive transformation. We push the boundaries to strengthen innovation and deepen partnerships with our customers and other stakeholders.”

Egypt: Heidelberg Materials subsidiary Suez Cement has invested US$16m in upgrading its operations towards increased alternative fuel (AF) use since 2010. The producer uses AF in the burners and kilns of all three of its cement plants, at Helwan, Kattameya and Suez. Meanwhile, Suez Cement has invested US$60m in dust control measures over the same period. Other on-going investments include US$25m in the construction of a waste heat recovery (WHR) plant at the Helwan cement plant. The company is committed to reaching a 24% reduction in its CO₂ emissions between 2019 and 2030.

Technical director Omar Khorshid said “We are committed to pursue initiatives to broaden our range of innovative and eco-friendly building solutions, advance operational efficiency through digitalisation and strengthen customer engagement for better business results and more positive impact."

Egypt: Suez Cement has partnered with Intro Power and Utilities for the construction of a 20MW solar power plant at its Suez cement plant. From its commissioning in early-mid-2023, the installation will provide the plant with 45GWh of energy annually, 20% of its annual consumption. Suez Cement says that this will eliminate 22,000t/yr-worth of CO₂ emissions. Construction is expected to cost US$350m and commence in 2023.

Suez cement aims to achieve specific CO₂ emissions of 400kg/t of cementitious product by 2030, down by 47% from 1990 levels.

Managing director Mohamed Hegazy said “Through transitioning to renewable solar energy, we are looking at long-term economic benefits, laying the foundation for a low-carbon business and energy security, without jeopardising the health of our environment. We are proud about this new milestone and to be one of the few cement players in Egypt taking this step towards using a more affordable and cleaner energy."

Egypt: Suez Cement says it is the first grey cement company in Egypt and Africa to obtain an environmental product declaration (EPD) certificate in accordance with international ISO standard. Four certificates have been issued for cement products manufactured at the company’s Helwan, Kattameya and Suez integrated plants. These are: CEMII BP 42.5N; CEMIIIA 42.5N; CEMII AL 42.5N; and Masonry 12.5X.

“With this certification, our customers will be able to make an informed choice of one of the lowest carbon footprint materials and reduce the environmental impact of emissions in their investments,” said Mohamed Hegazy, the managing director of Suez Cement.

Egypt: Korra Energi has been awarded a contract to build a 20MW waste heat recovery (WHR) unit at Suez Cement’s Helwan plant. The WHR unit will serve both of the plant’s two production lines. Korra Energi says it will be the first WHR project for a cement company in the country. Korra Energi is an Egypt-based engineering company and a subsidiary of conglomerate Korra.

Egypt: Suez Cement has appointed Mohamed Hegazy as its chief executive officer (CEO). He succeeds Jose Maria Magrina, who has held the post for six years. Magrina will start a new position as the CEO of HeidelbergCement Trading.

Hegazy is currently the commercial director of Suez Cement. He started his career with HeidelbergCement Group in 2007 as a sales representative for Suez Cement. He took over managerial roles in the sales and marketing departments, before being nominated as commercial director in 2017.

Egypt: Suez Cement is planning to invest US$20m on an 18MW waste heat recovery unit at its integrated Helwan plant. The subsidiary of Germany-based HeidelbergCement started the project in mid-2021 and expects to complete it by the end of 2022. It is currently negotiating with suppliers and hopes to appoint one soon with construction scheduled for 2022.

Egypt: Suez Cement, part of Germany-based HeidelbergCement, has begun its first round of staff inoculations against Covid-19 at its plants and offices. Government medical staff supervised the sessions, which the company said were well attended.

Human resources director Sherry Bishara said, "I am pleased to take this opportunity to thank the Ministry of Health and Suez governorate Preventive Medicine Directorate for their collaboration in providing the vaccine and medical staff needed for administering the vaccine for staff and also to thank the group's medical service for facilitating the campaign.”