Displaying items by tag: UNICEM
Lafarge Africa shareholders approve merger with United Cement Company of Nigeria and Atlas Cement
15 November 2017Nigeria: The shareholders of Lafarge Africa have approved the merger with United Cement Company of Nigeria (Unicem) and Atlas Cement. Lafarge Africa chairman Bolaji Balogun said that the merger would streamline its operations and reduce its costs, according to the Nigerian Guardian newspaper. Lafarge Africa is the sole shareholder of Unicem and Atlas Cement.
Unicem operates the 5Mt/yr Mfamsoing cement plant at Calabar in Cross River State. Atlas Cement runs a 0.5Mt/yr terminal in Rivers State at the Federal Ocean Terminal in Onne. It originally supplied Ordinary Portland Cement but is now changing its market to the oil and gas sector.
Focus on Peru
19 April 2017Data from the Peruvian cement association (ASOCEM) presents a potential bounce in the fortunes of the local industry in March 2017. Cement production rose slightly year-on-year to 0.79Mt. This is the first monthly rise since July 2016. The first quarter of 2017 as a whole is down by 4.5% year-on-year to 2.35Mt but any fillip is surely welcome.
Graph 1: Cement production in Peru, 2012 – 2016. Source: ASOCEM.
Graph 1 shows that production peaked in 2014. Although it has fallen since then it is still above the level in 2012. Cementos Pacasmayo blamed the overall fall in 2016 on a strong end to 2015 associated with El Niño prevention investments although, given that its production volumes also fell in 2015, albeit slightly, it may be being optimistic in its analysis. It also blamed the widening fallout from the Brazilian Petrobras corruption scandal for delaying investment by the Peruvian government on an infrastructure drive.
Graph 2: Cement and clinker imports to Peru, 2014 – 2016. Source: ASOCEM/SUNAT.
Another point to examine in ASOCEM’s latest release is the import figures as can be seen in Graph 2. Overall cement and clinker import volumes have hovered around 10 – 15% of local production but the ratios have changed since 2014, with a focus on ground cement. Cementos Pacasmayo provided one possible reason in its fourth quarter report for 2016 with the news that it had started replacing imported clinker with its own clinker as it increased production at its new Piura plant. Most of this cement has been coming from Vietnam through 2015 and 2016. Coincidentally, Vietnam’s General Department of Vietnam Customs has reported this week that local exports of cement and clinker are up by 11% to 4.82Mt for the first quarter of 2017 and that Peru is one of the top destinations. Also of note in February 2017 was a significant cement import of 30,800t from China following no imports from that country in 2016 and most of 2015.
Recent production and import trends aside, the Peruvian cement industry’s industry base hasn’t changed much since last time this column coved it (GCW183, January 2015). The country has three main producers – UNACEM, Cementos Pacasmayo and Grupo Gloria – who operate 49%, 43% and 8% respectively of the local 11.4Mt/yr production capacity. They each operate production units in north-south geographical bands in the country with Pacasmayo in the north, UNACEM in the central coastal region near to Lima and Gloria’s subsidiaries in the south.
As mentioned above, Cementos Pacasmayo has been increasing production at its newer Piura plant since mid-2015. Gloria Group purchased Cementos Otorongo, a project to build a cement plant in the south, from Votorantim in mid-2016 and Cemex was reported as having gained government approval for a grinding plant project in Lima in early 2016. On the financial side, UNACEM’s income fell by 4% to US$573m in 2016. Cementos Pacasmayo’s sales fell slightly to US$381m and its earnings before interest, taxation, depreciation and amortisation (EBITDA) for its cement operations fell by 4.6% to US$118m.
Like lots of African countries the outlook for the construction industry in Peru is good in the medium term with plenty of scope for development and a growing economy despite a contraction of 6% in the construction industry in 2016. The Gross Domestic Product (GDP) growth rate hit a low of 2.4% in 2014 but it has since started to pick up again. Once or if the Kuczynski administration starts spending on infrastructure then all the signs should point to growth in the cement industry. Given the amount of clinker sloshing around the world if any producers actually start opening terminals or grinding plants this would suggest they are confident of a return on investment.
Nigeria/South Africa: Bolloré Logistics has detailed its work on two cement plant projects in Nigeria and South Africa working with China’s CBMI Construction. Teams from the logistics and transport firm in China and Africa have managed both projects.
Supplying equipment to the United Cement Company of Nigeria (Unicem) plant near Calabar involved transporting 500 twenty-foot equivalent units (TEU) and 150,000 freight tons of project cargo with the shipment of 12 break bulk vessels to the Calabar Port. This was completed by more than 5000 round trips from the port to the construction site by truck. This project also included transporting cement mills, ‘out of gauge’ items of cargo that weigh 125t each. Two multi-axle hydraulic trailers were used to transport these 14 pieces of cargo in one shipment. A preliminary road survey and subsequent adjustments to the road infrastructure quality were required for successful delivery.
Work on a 3000t/day PPC plant in Lichtenburg started in August 2015 and is expected to be completed in the autumn of 2017. Bolloré Logistics secured the break bulk sea transportation and inland transport of the construction material and cement plant equipment cargo. To date, 200 TEUs have been moved to the site and 45,000t of freight cargo have been transported from Jingtang and Tianjin port in China to the plant site in South Africa.
Algeria/Nigeria: CBMI Construction (Sinoma) has issued paperwork passing over completed projects to Lafarge Africa, a part of LafargeHolcim, for projects in Algeria and Nigeria.
A provisional taking-over certificate (PTC) was signed by representatives of Unicem, a joint venture partly operated by Lafarge Africa in Nigeria, at Sinoma’s Beijing headquarters on 18 January 2017. Tomas Lorent, Lafarge Africa Project Manager and Liu Xinwang, CBMI Project Manager signed the paperwork on behalf of their companies. The certificate was signed eight weeks ahead of the contract. The new production line at the Calabar cement plant in Cross River State started operation in the summer of 2016. It includes one of the world’s largest vertical roller mills supplied by Loesche.
Meanwhile, a different PTC was signed on the same day by Didier Michel, Lafarge Algeria’s Project Manager and Gu Jinjun, CBMI Project Manager at Lafarge Algeria’s headquarters in Algiers. The 2.7Mt/yr CILAS Biskra cement plant, a joint operation between Lafarge Algeria and Souakri Group, was commissioned in the summer of 2016.
Loesche reports on Unicem Calabar cement plant order
30 November 2016Nigeria: Loesche has released details on its order for the United Cement Company of Nigeria (Unicem) cement plant at Mfamosing, near Calabar in Cross River State, which was commissioned in September 2016. The order was for two vertical roller mills (VRM): one type LM 60.4 for grinding cement raw material and one LM 70.4+4 CS, the biggest Loesche VRM built for grinding cement clinker.
Loesche worked with Renk to develop the Compact Planetary Electrical (COPE) drive due to the high power requirements of the LM 70.4+4 CS mill. This mill was designed for a capacity of more than 370t/hr to a fineness of 4700 Blaine that required a drive system that could power it up to 8800kW. So the COPE system was designed for mill drive powers ranging from 4000 – 15,000kW. The COPE gearbox is also equipped with eight individual drive units, which are each designed for a capacity of 8800kW, allowing for redundancy in case of unit failure.
Other notable highlights of the installation that Loesche have highlighted include the equal size as standard drive units for VRMs that allow for the exchange of conventional gearboxes with the setup. The installation is also the first usage of an eight-drive unit in a VRM gearbox and the first time a multiple drive in a VRM can operate with or without a variable frequency drive.
Delivery of the order started in October 2015. First production of cement on the new production line began in September 2016. The new line increased the plant’s cement production capacity to over 5.5Mt/yr from 2.5Mt/yr. It was built by China’s CBMI Construction.
Nigeria: A new 2.5Mt/yr production line at the UNICEM Calabar cement plant is set to start production in October 2016. The subsidiary of LafargeHolcim will employ 1024 workers, comprising 539 expatriates and 485 local staff, according to Today Digital.
Kidnapped quarry workers released
27 June 2016Nigeria: Seven quarry workers who were kidnapped near the operations of Macmahon in Calabar on 22 June 2016 have been released. Five of the men have been injured, two of them seriously, the mining services company said in a statement. Company chief executive Sy van Dyk commended the men for their courage and mourned the loss of local driver Matthew Odok who died in the incident.
Dyk refused to comment to local press on whether a ransom was paid for the workers’ release. However he did thank the Nigerian authorities for their assistance.
Australia-based mining company Macmahon has been contracted by LafargeHolcim to mine material for processing at Lafarge Africa's UniCem cement plant at Mfamosing, in the southeast of Nigeria.
Quarry workers kidnapped in Nigeria
23 June 2016Nigeria: Seven limestone quarry workers are in the hands of kidnappers in Nigeria after a deadly roadside attack. The men were in a group driving on the outskirts of the city of Calabar, Cross River State, when they were attacked by gunmen on 22 June 2016. The Nigerian driver of the vehicle was shot dead, while seven - three Australians, two Nigerians, one South African and one New Zealander - were kidnapped. A fourth Australian was able to escape.
The men were working for Australia-based mining company Macmahon Holdings, which mines material for processing at Lafarge Africa's UniCem cement plant at Mfamosing, in the southeast of Nigeria.
Eyewitness Akan Akpan said the kidnappers had fled with the seven men in a boat. "The kidnappers came out from the bridge, shot the driver of the vehicle and took the victims away through on river," he told Nigeria’s Punch.
The identity of the kidnappers is not known. “We are working to ensure the safe return of all the men involved and are in communication with their families," said Macmahon in a statement.
Lafarge Africa approves acquisition of UNICEM
16 May 2016Nigeria: The board of directors of Lafarge Africa has approved the acquisition of an additional 50% equity interest in the Untied Cement Company of Nigeria (UNICEM). The purchase was handled on the same terms of its initial acquisition of 35%. Following the acquisition Lafarge Africa will own an indirect interest of 100% in UNICEM.
The 50% share is currently held by Egyptian Cement Holdings, a company jointly owned by LafargeHolcim and Lafarge Africa. LafargeHolcim owns Egyptian Cement Holdings via Holcibel. Lafarge Africa is buying its latest purchase of shares from Holcibel.
Africa: Lafarge Africa Plc has reported a profit after tax of US$146m for the first nine months of 2015, compared with US$156m recorded in the corresponding of 2014.
The company said that Ashaka Cement's results were affected by unrest during the start of 2015 and that Ashaka Cement has since returned to normal operations. It added that industrial performance was strong, with stable plant operations across the board. The South African business continues to be cash generative. However, a volume slow down impacted the profit, with after tax profit from consolidated operations declining by 67% to US$17.6m in the third quarter of 2015. Lafarge Africa said that United Cement, which was included on an equity basis, brought the post tax profit to US$16.6m.
Lafarge Africa concluded the second tranche of the acquisition of Four Mills of Nigeria's 15% stake in Unicem. This brings Lafarge Africa's ownership stake in Unicem to 50%, while LafargeHolcim owns the remaining 50%. The acquisition has brought about an expansion in the Lafarge Africa scope in Nigeria.
"In spite of the challenging business environment and competitive situation, our company has delivered a good performance during the year. Our business expansion is remarkable and we are optimistic that our company will continue to deliver strong value to our shareholders," said the CEO of Lafarge Africa, Peter Hoddinott. According to him, Lafarge Africa will continue to leverage its strong brands, technological advantage and support from the global group. The expansion plans are on track, with Unicem's second line set to come on stream in 2016.