Displaying items by tag: US

Australia: James Hardie recorded consolidated sales of US$1.75bn in the first half of its 2022 financial year, up by 28% year-on-year from US$1.36bn in the first half of the 2021 financial year. Its earnings before interest and taxation (EBIT) more than doubled to US$398m from US$197m. Fibre cement board sales increased by 17% in North America to 463Mm² from 395Mm² and more than doubled to 96.5Mm² from 47.3Mm² in Asia Pacific.

During the 2022, 2023 and 2024 financial years, the group plans to complete expansions of its Prattville, Alabama, cement board plant in the US and a European cement board plant, and to establish a new cement board plant in Victoria, Australia. It also aims to purchase land in the US for a future new cement board plant there.

CEO Jack Truong said "Our mission is to be a high-performance global company that delivers organic growth above market with strong returns, consistently. Ten consecutive quarters of growth above market with strong returns has led to an acceleration in operating cash flow, which is allowing us to expand our global manufacturing capacity, accelerate our growth initiatives, return to ordinary dividends, reduce our debt position, and increase the cash contributions to the Asbestos Injuries Compensation Fund (AICF)."

Italy: Buzzi Unicem’s consolidated sales rose by 5.6% year-on-year to US$2.54bn in the first nine months of 2021 from US$2.41bn in the first nine months of 2020. It recorded consolidated cement sales of 23.4Mt, up by 7.5% from 21.7Mt in the corresponding period of 2020. Sales growth in Eastern Europe - especially the Czech Republic and Poland - and the US offset a partial slowdown in Italy, particularly in the third quarter of the year.

The group expects global construction activity to generally remain level into the fourth quarter of 2021. It forecast “favourable” volume and price effects in its full-year results for 2021. It nonetheless noted “growing concern” at rising energy, fuels, logistics, raw materials and services costs in various regions. It forecast group recurring earnings before interest, taxation, depreciation and amortisation (EBITDA) not in excess of 2020 levels.

US: Charah Solutions has signed a contract with Associated Electric Cooperative (AECI) to receive bottom ash, fly ash and boiler slag from its Thomas Hill Energy Center coal-fired power plant in Missouri until 2026. Charah Solutions will recycle the by-products to produce supplementary cementitious products and redistribute these through its MultiSource materials network. The network consists of 40 locations across the US.

President and CEO Scott Sewell said "We are delighted to partner with AECI to manage their ash marketing needs at Thomas Hill while supplying our concrete producers with the high-quality material they need."

US: The Environment Protection Agency (EPA) has awarded Cemex USA's Miami cement plant its 11th consecutive Energy Star or its on-going energy efficiency and sustainability efforts.

President Jaime Muguiro said "Sustainability and conservation are ingrained in our operations and our business, so we constantly seek opportunities to decrease our energy use and reduce environmental impacts." He added "Our team at our Miami cement plant is helping to set the standard for our industry, demonstrating what can be possible, and we are proud of their ongoing environmental performance and commitment."

US: LafargeHolcim US has revealed more information about a commercial-scale carbon-capture study based at its integrated Ste. Genevieve cement plant in Missouri. The project aims to deliver a front-end engineering design (FEED) study for a carbon capture retrofit that can separate up to 95% of CO₂ emissions at the plant. The captured CO₂ will be ‘pipeline ready’ for geological storage and analysis of the project socio-economic impact will also be part of the study. The US Department of Energy’s National Energy Technology Laboratory awarded US$4m to the Prairie Research Institute at the University of Illinois to work on the project in early October 2021. LafargeHolcim and Air Liquide are also making cost share contributions.

The design will use Air Liquide’s Crycocap FG system at the cement plant. LafargeHolcim US says that it combines pressure swing adsorption capabilities with cryogenic refrigeration technologies to achieve high CO₂ capture rates with high CO₂ purity rates. Notably, for a carbon capture project, the Ste. Genevieve plant has one of the largest single clinker kilns in the world.

US: Bruks Siwertell has received an order for two 5000 S type road-mobile ship unloaders for cement handling in North America. The first unit will be delivered to the US midwest in the summer of 2022 with commissioning scheduled for the winter of 2022. The second unit, for the southeast region, will be delivered in the summer of 2022 with commissioning by the spring of 2023. Both unloaders will have a rated cement handling capacity of 300t/hr for vessels up to 5000 dwt. Other features include technology for diagnostics and trouble-shooting. The customer for the order has not been disclosed.

US: Eagle Materials’ consolidated sales were US$985m in the first half of the 2022 financial year, up by 13% year-on-year from US$875m in the first half of the 2021 financial year. Its gross profit rose by 25% to US$282m from US$225m. The group recorded cement sales of US$496m, up by 4.4% from US$475m in 2020.

World: A Systems Change Lab report on the state of climate change action has warned that the global cement industry is making insufficient progress towards its 2030 climate change targets and that a step-change in action is required. It recorded the carbon intensity of global cement production at 635kgCO₂/t in 2018 with the 2030 target of no more than 370kgCO₂/t. The rate of change over the previous five years was reported as being 2.9% but an annual rate of change of 22.5% would now be required to meet the 2030 target.

It also noted that emissions intensity from the cement industry had actually increased slightly in recent years. It reached this conclusion by using a different methodology from the Getting the Numbers Right (GNR) project. Instead it estimated the global emissions intensity by using global data on process emissions and energy data from the International Energy Agency and the GNR.

The report said that the cement sector would need to go beyond traditional mitigation options such as improving energy efficiency and switching fuels to meet its climate commitments. However, carbon capture utilisation and/or storage (CCUS) and novel cements were described as costly and immature. In its view, “Decarbonisation in the long term thus will depend on significant investments in research, development, and demonstration, alongside efforts to create a demand for low-carbon cements and policies to support investment in decarbonisation technologies.” It described both strategies as, “not yet fully mature in terms of technology development, costs and scaling.” The ‘critical enablers’ it identified to help the cement sector meet its target included stricter regulations, increased demand for low-carbon cement and investment in pilot and industrial scale projects looking at novel cements.

Overall, the report said that change towards averting climate change across 40 key areas in power generation, buildings, industry, transport, land use, coastal zone management and agriculture was not happening fast enough and that none were on track to meet their respective 2030 targets. Change was happening but not at the required pace. Systems Change Lab is a collaboration between the High-Level Climate Champions, Climate Action Tracker, ClimateWorks Foundation, the Bezos Earth Fund and World Resources Institute.

France/US: Fortera has appointed Thierry Legrand as the president of its European region. The company said that the addition of a president in Europe was the first step in creating a broader presence allowing for Fortera's carbon reducing cement to be deployed on a global scale.

Legrand previously worked for Lafarge and Holcim for over 25 years in European, Asian and African markets. During this time he became the country chief executive officer (CEO) in South Africa and Malaysia before finally becoming the Project Director Logistic Europe for LafargeHolcim between 2018 and 2020. Legrand follows former LafargeHolcim CEO Eric Olsen in joining Fortera. Olsen was appointed to Fortera’s board of directors in June 2021.

Read more about Fortera in the October 2021 issue of Global Cement Magazine

US: LafargeHolcim US and ECOncrete Tech have launched a research and development collaboration to design and manufacture a fully structural concrete scour protection unit for offshore wind turbines. The unit’s specifications include seabed stabilisation and promotion of the growth of marine organisms. The collaboration includes a large-scale pilot project to evaluate the ecological performance of units in an offshore environment. The US/Canada Binational Industrial Research and Development (BIRD) Energy programme are funding the project, which will conclude in May 2024.

LafargeHolcim US commercial excellence vice president Josep Maset said “There are many paths to achieving our net zero commitment, and most require innovative partnerships and out-of-the-box thinking. The work we’re doing with ECOncrete Tech is a notable example of searching for solutions that enable increased use of renewable energy in an environmentally responsible way.”