Displaying items by tag: UltraTech Cement

India: Authorities in Gwalior, Madhya Pradesh, have closed an unauthorised cement plant in connection with a crackdown on illegal production facilities in the state. The unit, reported to have been in operation for several years, was closed following a tip-off.

The investigating team confiscated more than 500 bags of adulterated cement bearing familiar brand logos, including Ambuja Cement, ACC, Birla and UltraTech Cement. In addition to mixing cement with inert materials, the authorities believe that the unit engaged in the re-sale of cement that had expired and thus could not be guaranteed to reach its designated strength in use.

Fake cement, produced by mixing genuine cement with cheaper inert materials like marble dust and artificial pigments before repacking and selling to an unsuspecting public, presents a major and growing risk to consumers of cement in India.

India: UltraTech Cement, has announced plans to invest US$875m on a growth plan to increase its overall cement capacity by 19.8Mt/yr across the 2022 and 2023 financial years. Upon completion of the expansions, the company reports that its capacity would rise to 136.3Mt/yr, ‘reinforcing its position as the third-largest cement company in the world outside of China.’

Chairman Kumar Mangalam Birla said that the company recorded net revenues of US$6.0bn in the 2021 financial year, adding that the stage was set for rapid growth in the Indian cement sector. Birla said, “The fiscal stance clearly seems to be poised for an acceleration of government capital expenditure in the coming years, especially with the national infrastructure pipeline projects,” Birla said. “The three factors of cyclical upswing, conducive policy impulses and an improving global backdrop is likely to align themselves to position India for a virtuous cycle of growth and investments in the medium-term.”

The story so far for the first half of 2021 has been one of recovery following the coronavirus-related lockdowns in the same period in 2020. Market restrictions ended, production curbs were rescinded and revenue and sales volumes grew.

Many of the larger multinational cement producers have released their financial results and sales revenues show a gap-tooth pattern for the first halves of 2019, 2020 and 2021. Sales for LafargeHolcim, HeidelbergCement and Cemex all took a knock of around 10% from 2019 to 2020. Generally, sales have increased from 2019 to 2021 for the more regional-based companies such as Cemex or Buzzi Unicem. The larger multinational producers like Holcim and HeidelbergCement bounced back from the dip in 2020 but comparisons with the first half of 2019 are less favourable. Like-for-like comparisons between 2019 and 2021 are not available but both companies have been refocusing their portfolios in recent years making it hard to gain a sense of exactly what’s going on. These trends are still ongoing with more speculation in the press this week about which companies are bidding for LafargeHolcim Brasil for example. However, both Holcim and HeidelbergCement did report record earnings or operating incomes in the first half of 2021 suggesting that all the cost cutting in 2020 has paid off. The general market picture was continuing demand in North America, recovery in Europe and Latin America, growth in Africa and the Middle East and growth in Asia despite renewed coronavirus-related uncertainty.

Figure 1: Sales of selected major multinational cement producers in first half of 2021. Source: Company financial reports.

Figure 2: Cement sales volumes of selected major multinational cement producers in first half of 2021. Source: Company financial reports.

Cemex and Buzzi Unicem benefitted from their strong market presences in the Americas and Europe. Cemex was also helped by a particular recovery in Mexico and Latin America. The latter region benefited from the relaxation of strong lockdown measures in many countries implemented in the first half of 2020. Cemex’s investors update event at the end of June 2021 summed up its situation with earnings growth and leverage levels about to hit desired targets, selective investments and divestments on the way, new production capacity round the corner and sustainability goals turning up earlier than expected.

In Africa, Dangote Cement witnessed a switch from growth outside of Nigeria to a spurt of domestic demand for cement from mid-2020 onwards. This temporarily caused the company problems earlier in 2021 when it was forced to suspend its newly started export operations to Cameroon from its Onne and Apapa terminals. The reactivation of its previously mothballed 4.5Mt/yr Gboko plant in Benue State and an upcoming 3Mt/yr plant at Okpella in Edo state seem to have soothed the demand rush for now. Clinker exports have been resumed.

India meanwhile faced a second wave of its coronavirus epidemic in the spring of 2021. UltraTech Cement acknowledged this in its latest financial results, for the quarter to 30 June 2021. It reported that this had ‘marginally’ impacted cement demand but that the company was still monitoring the impact of the health situation upon its operations. Despite this, revenue and sales volumes of cement still grew significantly year-on-year in both the quarter and the first half of 2021. UltraTech Cement’s wariness about the health situation chimed with recent comments by Roongrote Rangsiyopash, the head of Siam Cement Group (SCG), who told local press in Thailand that current coronavirus restrictions in the country had reduced cement demand by 20%.

Finally, Semen Indonesia reported growing revenue, sales volumes of cement and earnings in the first half of 2021. Its financial results had little to say about the local coronavirus situation other than that it had reduced domestic demand growth and worsened production overcapacity. National cement production reached 115Mt in 2020 but local demand was only 62.7Mt. Unsurprisingly, exports reached their highest level ever, at 9.3Mt, in 2020.

As ever this is a very selective view of cement producer financial results. Larger multinationals like CRH or Votorantim are yet to release their results and likewise for the big Chinese producers. Recovery and growth seems to be the likely outcome for most of them though. However, the effects of recent coronavirus outbreaks in Asia have shown up in some of the results covered above. This suggests that the second half of 2021 for building materials manufacturers may be characterised by which countries are better able to suppress coronavirus either through mass vaccination or other public health measures. Buzzi Unicem summed it up it in its half year results: “The rapid progress of vaccination campaigns was matched by a clear recovery in economic activity.”

India: The National Council for Cement and Building Materials (NCB) has elected KC Jhanwar as its chairman for the year 2021 – 2022. Shri Neeraj Akhoury was elected as the vice-chairman.

KC Jhanwar is currently the managing director of UltraTech Cement and the president of the Cement Manufacturers Association (CMA). He originally joined Aditya Birla Group in 1981 as a management trainee in the cement business. Since then he has worked across finance, operations and general management roles in the cement and chemical sectors. Jhanwar is a chartered accountant by qualification.

Neeraj Akhoury is currently the managing director and chief executive officer of Ambuja Cement and the vice-president of the CMA. He holds over 25 years of experience in the cement and steel sectors. He began his career with Tata Steel in 1993 and later joined the predecessor company to Holcim Group in 1999. Akhoury holds a degree in economics and a Master of Business Administration (MBA) from the University of Liverpool in the UK. He is an alumnus of the Harvard Business School in the US and had studied general management at XLRI business school at Jamshedpur.

India: UltraTech Cement’s sales rose by 54% year-on-year to US$1.59bn in the first quarter to the end of June 2021 from US$1.03bn in the same period in 2020. Its net profit more than doubled to US$228m from US$107m. The group’s cement sales volumes grew by 47% to 21.53Mt.

Another week and it’s another commodity story related to the effects of coronavirus. This time the Indian press and financial analysts have started to notice a shift in the fuel mix of some of the major producers from petcoke to coal. UltraTech Cement moved to 30% petcoke and 60% imported coal in the fourth quarter of its 2021 financial year that ended on 31 March 2021. This compares to a reported mix of 77% and 10% in the previous year according to Mint. Dalmia Bharat reduced its share of petcoke to 52% in the fourth quarter from 70% in the third quarter, while its coal mix was 35 - 40% in the fourth quarter.

Price is the driver here. UltraTech Cement’s chief financial officer Atul Daga summed the situation up in an earnings call in late January 2021. Essentially, he said that fuel represented about 13% of total costs for cement producers in India and that both the cost of coal and petcoke nearly doubled from June 2020 to January 2021. However, coal is seen as the cheaper option, hence the move towards it in the fuels mix ratio. The petcoke market meanwhile has suffered due to reduced oil refinery output due to, you guessed it, the effect of coronavirus on global markets in 2020. Scarcity in the US market has particularly affected the decisions on buyers for Indian cement companies since this is the key source of their imports. Demand for petcoke from Latin America and the Mediterranean hasn’t helped either. Both petcoke and coal markets are expected to stabilise in the second half of 2021. Diesel prices have also risen recently causing UltraTech Cement’s power and fuel costs to increase by 28% year-on-year to US$356m and logistics costs, including freight expenses, to rise by 25% to US$449m in the fourth quarter of its 2021 financial year.

With this in mind it’s interesting then, that for some analysts at least, fuel prices have been seen as more worrying for cement producer profits than the latest round of coronavirus-related lockdowns from India’s second wave of infection. Fitch Ratings for example, warned that the impact of mounting fuel costs would continue to be seen in the quarter to June 2021 but that it would subside due to the switch in fuel mix and price rises passed to end consumers. On the lockdowns, it forecast that localised restrictions, with cement plants being allowed to continue operating in most states, would cause a far less pronounced drop in cement demand than during the first national lockdown.

Graph 1: Monthly cement production in India, January 2019 – April 2021. Source: Office of the Economic Adviser.

Graph 1 above shows that the crisis the Indian cement sector faced during the first lockdown, when production crumbled by 85% year-on-year to 4.3Mt in April 2020. The following recovery saw production reach its second highest ever figure at 32.9Mt in March 2021. It’s too soon to tell what’s happening from the national figure but that dip in April 2021 is not looking good so far.

One benefit from unstable fuel prices is that it builds the economic case for cement producers to raise their alternative fuels substitution rates. UltraTech Cement, for example, reported that its ‘green’ energy rate grew to 13% in its 2021 financial year from 11% in 2020. With a target of 34% by its 2024 financial year, this is an ideal opportunity for a change for both UltraTech Cement and other producers.

India: Cement producers reduced the proportion of coal in their fuel mixes during the fourth quarter of the local 2021 financial year. Ramco Cements’ petcoke use was 41% in the 2021 financial year compared to 48% in the 2020 financial year, according to Mint News. Dalmia Bharat subsidiary Dalmia Cement used 52% petcoke in its cement fuel in the fourth quarter of the 2021 financial year, which ended on 31 March 2021, compared to 70% in the year’s third quarter. In the same comparison periods, Aditya Birla subsidiary UltraTech Cement reduced its petcoke share to 30% from 77%. It replaced the fuel with 60% coal, compared to 10% in the third quarter of the 2021 financial year.

Petcoke prices more than doubled year-on-year to US$130/t in the fourth quarter of the 2021 financial year, leading cement producers to switch fuels. Coal prices have resultantly risen by 82% to US$100/t. Producers rely on imports for both commodities.

India: Aditya Birla subsidiary UltraTech Cement’s net sales rose by 6% year-on-year to US$6.04bn in its 2021 financial year from US$5.70bn in the same period in 2020. Its cement sales volumes increased by 5% to 80.2Mt. The company’s profit before interest, depreciation and tax grew by 24% to US$1.68bn from US$1.35bn. It attributed the result to ‘prudent’ working capital management and control on cash flows aided by its overheads control programme.

The producer forecast an increase in cement consumption from pent-up urban construction demand in the 2022 financial year.

India: UltraTech Cement has selected Germany-based Aumund to supply conveyors, elevators and feeders for its ‘Project Spring’ expansion project to increase its installed production capacity to 130Mt/yr of cement from 117Mt/yr.

The expansion project includes three integrated cement production units in Madhya Pradesh, Rajasthan and Chhattisgarh, each with capacities of up to 10,000t/day. For these kiln lines, Aumund India will supply clinker cooler extraction conveyors as well as the transfer conveyors to the clinker silos. Six cement grinding plants in various locations in India are also part of the capacity expansion plans.

Aumund will supply six pan conveyors, 11 Samson material feeders and 68 bucket elevators including up to 157m-high kiln feed bucket elevators, up to 2200t/hr roller press recirculation bucket elevators and clinker and cement handling bucket elevators, among other products. The order is one of the largest to date for Aumund India.

India: Larsen & Toubro has secured and engineering, procurement and construction (EPC) contract for a new integrated cement plant at Pali, Rajasthan. It says that a major national cement producer awarded the contract.

In December 2020, Global Cement reported that Aditya Birla subsidiary UltraTech Cement planned to proceed with the construction of a cement plant at Pali.