Displaying items by tag: Upgrade
Fuchs opens upgrade to plant in Kaiserslautern
12 March 2019Germany: Fuchs Petrolub has officially opened an expansion to its plant in Kaiserslautern. A new automated storage and retrieval system (ASRS) warehouse, two production halls and new office space for a total of Euro16m have been built on the premises of Fuchs Lubritech. The location, which mainly produces lubricants for special applications, now covers a total of 96,000m².
"The growth of the special application division and the concentration of diverse activities at this location made an expansion necessary. The extension is part of our global growth initiative, which is focused on capacity increase in line with advanced technology," said Stefan Fuchs, Chairman of the Board of Fuchs Petrolub.
Update on Argentina - 2019
06 March 2019Cementos Molins’ financial results took a tumble this week, in part due to the poorly performing Argentinian economy. A decrease in sales in Mexico was also to blame but rampant inflation in Argentina caused the Spanish cement producer problems.
Cementos Molins owns a 51% stake in Cementos Avellaneda, with Brazil’s Votorantim Cimentos owning the remainder. Molins took pains in its financial report to point out that the aggregate rate of inflation had been 109% in mid-2018. Accordingly, its income and earnings in 2018 would have been much better if the economy had been in a better state. As it was, its income fell by 24% year-on-year to Euro134m and its earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 30% to Euro30.3m. Adjusted for negative inflationary effects these should have risen by 43% and 31% in 2018.
Graph 1: Construction activity in Argentina (year-on-year growth, %). Source: El Instituto Nacional de Estadística y Censos de la República Argentina (INDEC).
Graph 2: Monthly changes in cement despatches in Argentina (year-on-year growth, %). Source: Asociación de Fabricantes de Cemento Portland (AFCP).
The other major local producers, Loma Negra and LafargeHolcim Argentina, are owned by Brazil’s InterCement and Switzerland’s LafargeHolcim respectively. Both companies are due to present their financial results later this week but the signs were not looking good earlier in the financial year. In its third quarter results Loma Negra said that the general economy was dragging on cement demand. Construction activity data from El Instituto Nacional de Estadística y Censos de la República Argentina (INDEC) showed that growth nosedived in mid-2018. This corresponds roughly with falling year-on-year cement despatches. Loma Negra noted that the depreciation of the Argentine Peso was hitting its bottom line and that its cement sales volumes dropped by 6.2% to 1.61Mt in the third quarter of 2018 from 1.72Mt in the same period in 2017. Despite this, its net revenue grew by 42.3% in the nine months to the end of September 2018.
Understandably, much of the talk in Loma Negra’s third quarter earnings call was about the effects of local currency depreciation with questions about how the expenditure for its L’Amalí plant expansion project was split between different currencies or how fuel costs were being affected. More revealing though was information about Loma Negra’s plans to reduce production capacity as national demand falls. Chief executive officer (CEO) Sergio Faifman said that the production cost at L’Amalí would be US$15/t less than the national average and that its Olavarría and Barker integrated plants would be first in line for production cuts given their closeness to L’Amalí.
Holcim Argentina reported ‘significant’ growth until May 2018 in its third quarter report. From here its sales fell and it expected zero growth for the year as a whole. It blamed this on the state of the general economy, the lower attractiveness of mortgages in the residential sector and problems with infrastructure project financing. Its sales volumes of cement rose by 6.4% year-on-year to 2.54Mt in the first nine months of 2018 from 2.39Mt in the same period in 2017. Holcim Argentina also has an upgrade project underway, at its Malagueño cement plant near Córdoba. Once completed by the end of 2019, the project is expected to increase the unit’s production capacity by 0.73Mt to over 3Mt/yr.
The problems facing the Argentine cement producers are clearly due to the poor general economy. The government took a US$56bn loan from the International Monetary Fund (IMF) in mid-2018 to shore up the situation. Since then the Argentinean Peso seems to have stabilised against the US Dollar and inflation has settled. At this point the question is whether this is the bottom of the economic trough. The other thing to note is that Argentina has faced economic problems at the same time as Turkey. Although Turkey has a much bigger cement industry, both countries are prominent cement producers in their regions.
The sad thing though is that the local cement market was facing shortages in late 2017, producers were investing in new production capacity and Loma Negra launched an initial public offering (IPO). All of this growth in the cement industry has been jeopardised by the general economy. Let’s hope it rebounds soon.
Breedon Group results boosted by Lagan acquisition
06 March 2019UK: Breedon Group’s revenue grew by 32% year-on-year to Euro1bn in 2018 from Euro759m. Its profit rose by 13% to Euro75.2 from Euro66.3m. It sold 2Mt of cement and its ready-mixed concrete sales fell slightly to 3.2Mm3.
“We can be justifiably proud of our results. We outperformed the Great Britain market in sales volumes of all our key products, grew our revenues and underlying earning before interest and tax (EBIT), and once again generated strong cashflow, enabling us to pay down a material proportion of our post-Lagan debt by the year-end,” said executive chairman Peter Tom.
The building materials manufacturer said that the integration of Lagan Cement into the group enabled it to export cement from Kinnegad in Ireland to the UK. In early 2019 it intends to import cement from Kinnegad to a new terminal in Runcorn. Investments in the reporting year included an expansion of its transport fleet in the UK, a new mobile plant at its Hope quarry and the next stage of a four-year project to replace plant control systems at the Hope cement plant. Its single largest investment in 2019 will be the replacement of the raw mill drive at the Hope plant.
Breedon Group operates two cement plants, around 80 quarries, 40 asphalt plants, around 170 ready-mixed concrete and mortar plants, nine concrete and clay products plants, four contract surfacing businesses, six terminals and two slate production facilities. It employs nearly 3000 people and has nearly 900Mt of mineral reserves and resources.
US: Cemex USA has unveiled a new train at its Victorville cement plant in California. The train was built by Knoxville Locomotive Works it comes with an MTU-4000 Series engine. It will be used to transport clinker at the plant. The engine has been selected to meet US Environmental Protection Agency (EPA) and California Air Resources Board Tier 4 Emissions requirements. A portion of the cost of the new train was covered by a federal grant secured with the assistance of the Mojave Desert Air Quality Management District.
US: Mitsubishi Cement’s Lucerne Valley plant in California has received a US$0.32m grant for emission-reducing equipment from the Mojave Desert Air Quality Management District. The grant has been used to buy a new 2018 Viking Trackmobli diesel mobile railcar mover at the site to replace two older pieces of equipment. The railcar mover was purchased with grant funds through AB 2766, which authorises air districts to impose a US$4 vehicle registration fee to meet the requirements of the California Clean Air Act.
Chip Mong Insee Cement commissions 9.8MW solar power system
27 February 2019Cambodia: Chip Mong Insee Cement has commissioned a 9.8MW solar power system provided by Cleantech Solar. The system includes a 2.8MW floating solar power plant deployed on the plant’s reservoir and 7MW installed across multiple rooftops of the site. In addition, the deployment of the floating solar system will shield the reservoir from wind and the direct hot midday sun which is expected to reduce water loss through evaporation, contributing to Chip Mong Insee Cement’s water conservation efforts.
Cleantech Solar is a provider of renewable energy to companies in Southeast Asia and India. Based in Singapore, it owns and operates more than 120 solar power plants across the region, representing over 200MW of projects, with the majority in operation and the rest under construction and development.
Akhangarancement installs Wikov gearbox on rotary kiln
27 February 2019Uzbekistan: Akhangarancement, part of Russia’s Eurocement, has installed a new Wikov gearbox on the rotary kiln at its plant in Akhangaransky as part of a US$1.5m upgrade project. Other work included upgrades to the clinker conveyors, the sludge line, the cooler, the heat exchanger and other equipment. A new production line is currently being built at the 2Mt/yr plant. It is scheduled for commissioning in 2020.
Eurocement spending Euro5m on upgrades to Maltsovsky plant
26 February 2019Russia: Eurocement is spending around Euro5m on upgrades to its Maltsovsky plant as part of its winter repair schedule. The unit is planning to increase its production output and modernise three of its four kilns. Work is also planned for raw and cement grinding mills. The plant has a cement production capacity of 4.7Mt/yr.
Holcim Philippines completes upgrade at La Union cement plant
22 February 2019Philippines: Holcim Philippines has completed an upgrade at its La Union cement plant in Bacnotan. The unit now has a cement production capacity of 1.8Mt/yr from 1Mt/yr previously, according to the Manila Times newspaper. The improvements have been completed two months ahead of schedule. The upgrade is intended to support the development of North Luzon.
The expansion is part of a US$300m production capacity drive at its plants in the country. It plans to increase its national production capacity by 30% to 13Mt/yr by 2020. The second phase of the project involves installing new kilns, mills and a waste-recovery system at its plants in Bulacan and Misamis Oriental provinces.
India: JSW Cement plans to invest over US$275m towards meeting its target production capacity of 20Mt/yr by 2020. Following this achievement it intends to launch an initial public officer (IPO), according to the Economic Times newspaper. The company aims to reach its capacity target through expansions and upgrades at its existing plants.
At present the cement producer has a capacity of 12.6Mt/yr. It will add 1.8Mt/yr at Dolvi, 1.8Mt/yr at Vijayanagar, 1.2Mt/yr at Jajpur in Odisha and 1.2Mt/yr in Salboni. Following the IPO it will build new capacity in Rajasthan and Chhattisgarh.