Displaying items by tag: carbon capture

Austria: RHI Magnesita and MCi Carbon, supported by €3.8m in funding under the Australia-Austria Industrial Decarbonisation Demonstration Partnership Program, are moving forward with plans to establish the world’s first carbon capture and utilisation (CCU) plant in the refractory industry at Hochfilzen, Tyrol.

The funding, provided by the Austrian Climate and Energy Fund and the Australian Department of Climate Change, Energy, Environment and Water, will support the CCUPScale project. This includes raw material analysis, pre-demonstration trials, low-carbon product development, process engineering and industrial integration.

The plant is expected to begin operations at RHI Magnesita’s facility in 2028 and aims to capture, convert and utilise 50,000t/yr of CO₂ to produce ‘CO₂-negative’ mineral products. The initiative uses MCi Carbon's mineral carbonation technology to reduce Scope 1 emissions and transform CO₂ into value-added materials.

Constantin Beelitz, regional president Europe, CIS & Türkiye at RHI Magnesita, said "This funding approval shows that we are on the right track with this project. For industries with unavoidable emissions like ours, CO₂ capture is currently the only viable path to achieve net-zero by 2050. However, we go one step further by not only capturing CO₂, but also converting it into products that provide solutions for us and other hard-to-decarbonise sectors, such as the cement industry."

US: The Department of Energy’s (DOE) Office of Fossil Energy and Carbon Management has announced US$101m in funding for five projects to establish carbon capture, removal, and conversion test centres for cement plants and power facilities. The test centres aim to cost-effectively research and evaluate technologies to capture and convert CO₂ into products from utility and industrial sources, or by removing CO₂ from the atmosphere. The initiative aims to reduce CO₂ emissions, promote sustainable technologies and create job opportunities.

Notable projects include the University of Illinois in Urbana, which plans to design a test centre to evaluate carbon management technologies for the cement industry, and Holcim US, which intends to establish a Cement Carbon Management Innovation Centre at its Hagerstown facility in Maryland.

Brad Crabtree, assistant secretary for Fossil Energy and Carbon Management, said “Carbon management technologies such as carbon capture can significantly reduce emissions from fossil energy use and key industrial processes, like cement production. By investing in test centres, we are helping reduce barriers to commercial-scale deployment of carbon capture, conversion and removal technologies that will ultimately help reduce pollution and create jobs.”

Lithuania: Capsol Technologies has commenced its first CapsolGo demonstration campaign at the Akmenės Cementas plant in Lithuania, owned by Schwenk, to evaluate its carbon capture technology.

Schwenk plans to test Capsol’s technology at two cement plants, with a combined CO₂ capture potential of 1.5Mt/yr. Following the demonstration campaign at the Akmenės plant in Lithuania, the CapsolGo unit will be transferred to Schwenk’s Brocēni cement plant in Latvia, where a feasibility study was conducted in 2024.

US: The US Department of Energy (DOE) has awarded funding for two Leilac projects to conduct preliminary front-end engineering design (pre-FEED) studies, subject to final negotiations.

A project at Roanoke Cement Company in Virginia, led by Titan Group in partnership with Leilac, Amazon and Virginia Tech, received US$1.49m. It aims to capture over 500,000t/yr of CO₂ from cement Scope 1 emissions using Leilac’s technology.

A project at Mississippi Lime Company in St Louis, Missouri, in partnership with Leilac, Industrial Ally and Nuada, received US$1.5m. It seeks to achieve net-zero lime manufacturing by integrating Leilac’s CO₂ capture technology with Nuada’s carbon capture system for combustion emissions.

Calix CEO Phil Hodgson said “We look forward to concluding the grant agreements and developing these exciting projects that have the potential to demonstrate industry-leading solutions to produce both low-carbon cement and lime at commercial scale.”

Greece: Heracles, part of the Holcim Group, has signed a front-end engineering design contract (FEED) with Air Liquide for CO₂ capture, liquefaction, storage and dispatch facilities at the Heracles plant in Milaki, as part of the Olympus carbon capture and storage (CCS) project. The project will enable the plant to capture and store 1Mt/yr of CO₂ and is scheduled for full operation in 2029. The captured CO₂ will be liquefied and transported by sea to the offshore sequestration facility in Prinos in the northern part of the Aegean Sea.

Germany: KHD will carry out a front-end engineering design (FEED) study for the new oxyfuel kiln at Heidelberg Materials' Geseke cement plant, part of the GeZero carbon capture and storage (CCS) project. The project will capture and store around 0.7Mt/yr of CO₂.

Matthias Mersmann, chief technology officer at KHD, said "At KHD, we have long recognised oxyfuel technology’s potential for cement decarbonisation and are well-positioned to contribute to this important flagship project.”

Germany: Capsol Technologies has signed a cooperation agreement with Holcim to deliver a CapsolGo carbon capture demonstration campaign at Holcim’s Dotternhausen plant in southern Germany. The CapsolGo campaign will test Capsol’s carbon capture technology using its hot potassium carbonate (HPC) solvent. Capsol Technologies will provide the demonstration as a turnkey solution, including testing and validation to supply critical data and insight into the technology.

Dieter Schillo, plant manager of Holcim (Süddeutschland), said “The CapsolEoP (End-of-Pipe) unit’s design, requiring no external steam supply and exhibiting low energy consumption, makes it an attractive option for our Dotternhausen plant.”

If successful, Holcim plans to deploy Capsol’s technology across multiple cement plants globally. This builds on a feasibility study conducted by Aggregate Industries UK, a Holcim subsidiary, for the Cauldon cement plant in Stoke-on-Trent. Testing at Dotternhausen will run for four months, starting in the second quarter of 2025.

US: Vicat subsidiary National Cement Company of California has signed a cooperative agreement with the US Department of Energy (DOE) Office of Clean Energy Demonstrations to develop the Lebec Net Zero (LNZ) project at its Lebec cement plant in California.

The agreement commits up to US$500m, covering up to 50% of the Phase one cost. The project includes constructing a CO₂ sequestration facility with a 0.95Mt/yr capacity, enabling the plant to capture ‘almost all’ of the plant’s emissions. It will also increase alternative fuel use from locally sourced biomass and reduce the plant’s clinker factor by producing calcined clay-based cement. The plant will reportedly produce carbon-neutral cement.

The first step will be to conduct a preliminary engineering study and establish a community advisory body in charge of relations with local communities. Phase one will run through the first quarter of 2026.

France: Lafarge France, part of Holcim, will deploy the technology of the Swiss start-up Neustark on its Gennevilliers site. This means that around 1000t/yr of CO2 could be sequestered into recycled concrete.

Neustark’s principle consists of injecting the liquefied CO2 into recycled gravel. The gas then reacts with the calcium present and forms calcium carbonate crystals. It is thus transformed and can be stored indefinitely. Neustark has already deployed its technology at 22 sites in Europe, mainly in Switzerland and Germany.

The Gennevilliers plant already receives demolition concrete and transforms it into recycled aggregates used in ready-mix concrete gravel and road sub-bases. The site, which produces 80,000t/yr of recycled materials, will be able to transform around 1000t/yr of CO2, as Neustark's technology can store 10kg of CO2 per tonne of recycled demolished concrete.

Denmark: INEOS has announced the final investment decision to permanently store CO₂ from Danish emitters in the Nini oil field in the Danish North Sea. The company aims to begin operations by late 2025 or early 2026, creating the ‘EU’s first operational CO₂ storage facility intended to mitigate climate change.’

The project, Greensand Future, will start by storing 400,000t/yr of CO₂, with a potential to scale up to 8Mt/yr by 2030. CO₂ will be captured from Danish biomethane plants, liquified, transported to Esbjerg port and shipped to the Nini oil field for permanent storage. Investments will exceed US$150m to scale storage capacity.

Mads Gade, head of INEOS Energy Denmark, said “Last year we were the first in the world to succeed in developing a value chain for safe and efficient capture, transport and storage of CO₂ across national borders. Now we are proud to take the next step, building on the learnings from the pilot and aiming to deliver a fully operational commercial project by the end of 2025/early 2026.”