Displaying items by tag: equipment

Germany: Beumer has redesigned its Paletpac palletiser on a modular pattern. The new design comprises modules that can be picked from either side, and reduce the necessary forklift capacity for configuration to 5t from 8t.

Product business divisional director Kay Wieczorek said "The performance of the machines can be modified at a later time if necessary, and if there is ever a need for retrofitting or repairs, the new design saves a lot of time.”

West Africa: Germany-based InterCem has successfully despatched its second InterHop hopper to West Africa. The hopper will handle clinker and raw materials for an unnamed customer there. The supplier says that the equipment offers an unloading rate of 14,400t/hr. It produced it in the UAE.

Germany: Hazemag has successfully completed its construction of a Centre Sizer 1025 crusher and a HAF25142 apron feeder. Hazemag will now despatch the equipment to Florida, US, where a ‘major aggregate and cement producer’ will integrate them in its operations.

Hazemag said “From the project’s inception, this producer focused on key partners that could deliver proven, reliable solutions - we are happy to be one of them.”

Russia: Eurocement has revealed how it reorganised its business in 2022 in response to foreign equipment suppliers leaving the country and disruptions to domestic supplies of raw materials. The cement producer was forced to take this action in response to the effects of European and US economic sanctions imposed upon Russia following its invasion of Ukraine in February 2022. The cement producer started logging all purchases as prices escalated, special procedures were developed for critical materials and services, a compliance department was created, its network of suppliers in Russia and from countries not part of the sanctions was expanded and the company set up its own repair units at its plants.

Germany: Menzel Elektromotoren held a topping out ceremony for the erection of the last structural beam in its upcoming Hennigsdorf motors plant in Berlin on 16 December 2022. The motors manufacturer expects to complete construction in mid-2023 and commission the facility late that year. Full-capacity operations will commence from January 2024. Menzel Elektromotoren will relocate existing equipment from its Central Berlin plant to the new 6500m² site. The Hennigsdorf plant will offer an increased hoist capacity of 80t, enabling it to handle larger pieces of equipment.

In the cement industry, Menzel Elektromotoren motors run blowers, conveyor systems, crushers, fans and mills.

Israel: Cemex subsidiary ReadyMix Industries has placed a new order with transport safety technology supplier SaverOne 2014. The ready-mix concrete producer ordered a further 25 mobile phone control units for its truck fleet. The units are cloud-enabled and run off a mobile app which blocks drivers from using phones when their vehicle is in motion. The smart system can detect when a truck is stopped and differentiate between driver and passenger, enabling access when needed. Users can integrate their fleet's units with existing logistics management systems.

ReadyMix Industries completed a successful trial of SaverOne 2014's system earlier in 2022.

UK: Heidelberg Materials subsidiary Hanson has awarded a contract to Mitsubishi Heavy Industries subsidiary MHI Engineering for installation of a planned 800,000t/yr carbon capture system at its Padeswood cement plant in Flintshire. The producer plans to store its captured CO₂ in exhausted Irish Sea natural gas fields. MHI Engineering will carry out a pre-front-end engineering design study using its Advanced KM CDR solvent-based process. The supplier developed the process jointly with fellow Japan-based company Kansai Electric Power.

The project will be MHI Engineering's third of its kind at a cement plant, following similar commissions with Lehigh Cement in Canada and Tokuyama Cement in Canada.

Scandinavia: Norway-based Aqualung Carbon Capture has secured a contract to supply a membrane-based carbon capture and storage (CCS) system for a Nordkalk lime plant in Scandinavia. The supplier said that each Aqualung Carbon Capture unit has the capture capacity to remove 25% of an average Nordkalk lime kiln's CO₂ emissions. The project will commence in early 2023.

Nordkalk plans to roll out Aqualung Carbon Capture CCS systems across all of its kilns before 2030. Accordingly, parent company SigmaRoc has newly committed to tightened group CO₂ reduction targets under the guidance of the Science-Based Target Initiative (SBTi).

SigmaRoc CEO Max Vermorken said “Our partnership with Aqualung is an exciting next step for the group and the fruit of many months of diligent work by Aqualung and our technical teams in the UK and at Nordkalk. It demonstrates that capturing all process emissions is possible, with existing technology and at industrial scale. Once we roll this out across the group, I believe we will be industry-leading when it comes to our carbon capture strategy, demonstrating again the agility of our business and our business model.”

Aqualung Carbon Capture president and chief technical officer Henrik Utvik said “Aqualung Carbon Capture is extremely pleased to partner with a pioneering company like SigmaRoc to apply our decarbonisation concept in lime production. Due to the size and energy advantages, we believe our technology is ideally suited for this application, and the collaboration with SigmaRoc will fast-track the deployment of full-scale carbon capture installations.”

Indonesia: Germany-based Beumer Group says that it has secured a contract with Semen Tonasa to supply its 40 - 50kg bag palletising system for the producer's Celukan Bawang cement plant in Bali. The system's multi-programme interface offers custom adjustment between all common packing patterns. Commissioning is scheduled for mid-late 2023.

Beumer Group said "Global influences such as delivery bottlenecks, shortages of raw materials and logistics problems continue to massively disrupt the supply chains. Nevertheless, the system provider will be able to send the machine to the customer in seven months. The target is to install and commission the machine in the third quarter of 2022."

Sweden: Germany-based KIMA Process Control has secured a contract for the supply of a kiln shell cooling system for Cementa's Slite cement plant in Gotland. 88 water jets will deliver centimetre-precision cooling for the 55m-long kiln, while IR pyrometers measure temperatures over areas of 10cm². According to KIMA Process Control, the equipment can avoid unnecessary cooling of the kiln shell, conserving the heat energy supplied by the main burner.

The new cooling system will eliminate the use of energy intensive electric fans, slashing 1700t/yr in CO₂ emissions, according to the supplier. It said that noise emissions will also 'drastically' decline as a result of the upgrade. The system's operating costs are reportedly 98% less than those of the plant's existing fan system.

The supplier said that the new equipment will 'bring the cement plant in Slite an economic benefit in the shortest possible time.' It said "For the cement industry, this project represents a new milestone in terms of best available technology in the operation of rotary kilns."