Displaying items by tag: software

UK: Cemcor has migrated its existing SAP asset management system over to IBM Maximo Application Suite (MAS). Cemcor says that IBM MAS offers a 360°, real-time view of its operations across multiple sites, enabling the company to resolve maintenance challenges, optimise its assets, increase the lifespan of essential equipment and remove inefficiencies. Peacock Engineering delivered the new system and will continue to provide support services with the platform.

Peacock Engineering’s chief operating officer Matt Deadman said “We’re thrilled to be working with Cemcor over the course of the next three years. We have already completed the first stage of our change programme with the successful delivery of its new enterprise asset management system. MAS is one of IBM’s sustainability software solutions. It will provide Cemcor with a clearer view of its assets, which include heavy plant and processing equipment, and help in mitigating the current challenges found in its maintenance programme.”

Germany: IKN and KIMA Process Control are planning to work together on optimising energy recuperation and reducing the carbon footprint in clinker production by integrating machine learning software. The collaboration is intended to combine the expertise of KIMA Process in process automation and IKN as a process expert and equipment supplier for clinker production. The synergy should lead to more streamlined and efficient operations and highly reliable top-quality equipment.

In a statement the companies said, “We are excited about the potential of this collaboration to reshape the landscape of clinker production control and setting new benchmarks in the cement industry.”

Japan: Tokuyama Corporation has installed ABB’s Expert Optimizer automated optimisation system in the kiln line of its Nanyo cement plant. The system controls the line’s calciner, kiln and cooler processes. The supplier says that the technology will reduce the Nanyo cement plant’s thermal energy consumption by 3%.

Tokuyama Corporation "We selected ABB's Expert Optimizer to equalise operations and improve operational efficiency. As expected, we have significantly reduced the number of the operator manual operations normally spent on manual tasks.” It added “We believe that this solution will also support our young operators in learning the know-how of our operations efficiently."

Pakistan: Pakistani cement producers have achieved 100% coverage of their cement despatches under the country’s track and trace scheme. Pakistan Today News has reported that the scheme collects despatch data for automatic submission to the Federal Board of Revenue. It uses licensed technology from US-based Authentix.

Europe: The EU has enacted the implementing regulation for the carbon border adjustment mechanism (CBAM) under its emissions trading scheme (ETS). Under the CBAM, importers of cement to the EU will eventually pay taxes for its embedded CO₂ emissions, equivalent to those levied against EU-based producers. Importers must begin to collect emissions data from 1 October 2023, and submit a report for the fourth quarter of 2023 to EU authorities by 31 January 2024. No financial adjustment will yet be payable during the transition period to full CBAM implementation from the start of 2026.

The Asset newspaper has reported that dedicated IT tools and training materials for importers affected by the CBAM are currently in development, according to the European Commission.

India: Grasim Industries raised its sales during the first quarter of the 2024 financial year by 11% year-on-year, to US$3.57bn from US$3.39bn. Its net profit was US$311m, down by 7% from US$333m. During the quarter, Grasim Industries launched its Birla Pivot building materials e-commerce platform in Maharashtra, Madhya Pradesh and the National Capital Territory. The Hindu BusinessLine newspaper has reported that the company has a capital expenditure (CAPEX) budget of US$699m for the 2024 financial year.

World: The Global Cement and Concrete Association (GCCA) and Leadership Group for Industry Transition (LeadIT) launched the Green Cement Technology Tracker on 20 July 2023. The Green Cement Technology Tracker presents users with a real-time overview of active initiatives to reduce CO₂ emissions in the global cement industry. At present, the tracker covers carbon capture projects, which account for 36% of planned emissions reductions under the GCCA’s 2050 Roadmap for Net Zero Carbon Concrete. The partners plan to subsequently expand the scope of coverage to other emissions reduction technologies.

GCCA CEO Thomas Guillot said “Unleashing technology such as carbon capture, utilisation and storage is key to achieving our net zero mission in our sector. Carbon capture pilots, projects and announcements are picking up pace across the world. This technology works, and our next goal is to scale up, working with stakeholders such as governments and the investment community to help transform the industry worldwide.”

The Green Cement Technology Tracker is freely accessible here on the LeadIT website.

Qatar: Qatar National Cement Company (QNCC) has signed a partnership agreement with SAP and Mannai ICT. The deal is intended to help the cement producer use cloud computing products such as Google Cloud to manage its data. It will also use S/4HANA, a resource planning product, and SAP Success Factors, a employee management product.

Essa Mohammed Ali A M Kaldari, QNCC’s Chief Executive Officer, said “In undertaking this end-to-end digital transformation, our aim is to modernise and streamline our systems, increase efficiencies, and enhance the services we deliver to our customers and employees.” He added, “After implementation, our operations will be more agile and scalable, enabling us to capitalise on future opportunities in the market and region.”

Alaa Jaber, the managing director for SAP Qatar and Fast Growth Markets, said, “Through this digital transformation, QNCC is aligning itself with Qatar’s 2030 National Vision and supporting its sustainability plans. It is also ensuring its future success by increasing its visibility over all operations, enabling it to react in an agile way to changes in the market and expected rise in demand for its products. Moreover, QNCC will be able to make decisions informed by real-time insights and data analytics.”

Switzerland: Holcim has commissioned the world's first cement plant digital twin at one of its cement plants in Switzerland. The software models the plant and is integrated with sensors, analytics and machine learning technology. UK-based HyBird also participated in the development of the technology. Holcim expects it to help to optimise its operations. Under its Plants of Tomorrow automation strategy, it will now aim to roll out the system across all of its cement plants, beginning with those in Europe.

Holcim's global head of Plants of Tomorrow, Rozemarijn Wesby, said "Our digital twin in Switzerland is a breakthrough for the entire industry. By leveraging digital technologies like this, we are generating massive amounts of data, allowing smarter decision-making to take our operational efficiency to the next level."

UK: Carbon Re and A³&Co have signed a strategic partnership agreement to sell cement producers products to optimise production processes to reduce operational costs and carbon emissions. Carbon Re says that its Delta Zero industrial decarbonisation software product can cut fuel use by up to 10% and CO₂ emissions by up to 20% and has been piloted in cement plants in three continents. The product uses a machine learning approach to model a cement plant’s production environment and optimise processes for low CO₂ output and fuel use with no capital expenditure. A³&Co is a strategic and technical consulting company that is focused on the cement sector.

Sherif Elsayed-Ali, the chief executive officer and co-founder of Carbon Re, said "Our technology is already having a huge impact on some of the world's most energy-intensive industries. This strategic partnership with A³&Co will enable even more cement producers to benefit from the operational savings offered by AI as they tackle the challenge of cutting carbon emissions and rising fuel prices."