Displaying items by tag: Expansion
Fortera opens new ‘green’ cement plant in California
15 April 2024US: Fortera has inaugurated its first ‘green’ cement production facility in North America, located in Redding, California. The 2787m2 ReCarb plant operates alongside the existing CalPortland cement plant, capturing CO₂ emissions and mineralising the CO₂ into calcium carbonate for production of the company’s low-carbon ReAct cement. The process reportedly reduces emissions by 70% compared to traditional methods, yielding a tonne of ‘green’ cement for every tonne of limestone input. The facility aims to capture 6600t/yr of CO₂ and to produce 15,000t/yr of ‘green’ cement.
According to Fortera CEO Ryan Gilliam, Fortera currently has 20 upcoming projects with various cement producers, which will cost US$150m each. This includes a plant in the Midwest that will be a 25-fold capacity increase compared to the Redding plant, producing 400,000t/yr of ‘green’ cement.
Ambuja Cements to acquire grinding unit in Tamil Nadu
15 April 2024India: Ambuja Cements will acquire the grinding unit of My Home Group in Tuticorin, Tamil Nadu, for US$49.6m. The unit has a capacity of 1.5Mt/yr. The acquisition is spread across a 24.6-hectare site near Tuticorin Port and comes with a long-term fly ash agreement.
The CEO of Cement Business at Adani Group, Ajay Kapur said "In addition to the infrastructure and geographical advantages, Ambuja Cements will also inherit the existing dealer network and retain current employees, facilitating a smooth transition and enabling the rapid ramp-up of utilisation."
The total cement capacity of Adani Group now stands at 78.9Mt/yr.
Afrimat secures approval to acquire Lafarge South Africa
11 April 2024South Africa: Afrimat has received approval to acquire all of Lafarge South Africa and its subsidiaries. The acquisition has been structured as a locked box transaction, effective 31 December 2022, and the purchase is valued at US$6m. Afrimat also agreed to repay its loan amounts owed equating to US$47.8m. Afrimat confirmed the acquisition of the LSA Group, part of the Holcim Group, on 10 April 2024.
CEO Andries van Heerden said "The time was perfect for Afrimat to return to its roots of quarrying and aggregates to support long-term diversified sustainability across the group." He added that CFO Pieter de Wit will serve as the full-time integration manager to ensure integration of the two entities.
Pieter de Wit said "This exciting deal forms part of the Afrimat group’s ongoing diversification strategy. It will increase Afrimat’s offering in the construction materials space, by expanding the group’s quarry and ready-mix operations nationally."
The deal will bring 800 Lafarge employees to Afrimat. The acquisition also includes Lafarge's fly ash operations and a grinding plant. Funded primarily in cash, Afrimat's move comes at a time when the construction materials sector is experiencing increased demand, driven partly by state initiatives and a ‘robust’ residential building market in coastal regions.
Brazil: Votorantim Cimentos has inaugurated its first unit in Brazil for Viter, its agricultural inputs business, and Verdera, its sustainable waste management business. Located in Itaperuçu, the unit comprises a new Verdera waste crushing plant and an agricultural limestone production line for Viter. This initiative is part of a US$785m investment programme.
Verdera's Itaperuçu facility has a capacity of 48,000t/yr, tripling its previous capability, and is equipped with technology for sustainable waste treatment. The waste processed at the plant will be converted into clean energy for cement production at Votorantim's plant in Rio Branco do Sul, using co-processing technology developed by Votorantim in Brazil in 1991. Viter's new line will increase agricultural limestone production in Paraná. The Itaperuçu plant, along with the existing Rio Branco do Sul unit, brings Viter's total capacity to 1.5Mt/yr of agricultural limestone in Paraná. The new plant features filters for emission control and utilises biomass as a renewable energy source.
Cemex Philippines opens new warehouse in Batangas
10 April 2024Philippines: Cemex Philippines has launched a new 1500m2 warehouse in Barangay Pangao West, Batangas, to improve its supply chain capabilities and meet the growing demand for construction materials in the region. This opening coincides with the Philippine national government's allocation of US$17.7bn for infrastructure development in 2024. The facility will support major development projects in Batangas, Quezon, and provide nearby provinces with cement. The Ibaan Warehouse operates 24 hours a day, providing staging areas for the loading and dispatch for cement products.
Luis Franco, president and CEO of Cemex Philippines, said "This warehouse is a great complement to our Luzon distribution network as it gives us a better position to address increasing cement demand in the market."
JK Cement launches in Bihar
08 April 2024India: JK Cement has entered the East Indian market with the official launch of its grey cement business in Bihar. The company's initial phase targets nine districts in Southern Bihar, introducing its flagship JK Super Cement.
Deputy managing director and CEO Madhavkrishna Singhania said “Our initial focus will be on covering nine districts of Southern Bihar. With the upcoming Prayagraj plant coming online, we plan to swiftly expand our reach to encompass other districts in the near future. Additionally, we are actively exploring the possibility of setting up a plant in Bihar by 2025, further solidifying our commitment to the region."
Holcim US invests in Midwest operations
05 April 2024US: Holcim US has announced an investment of US$20.5m in its Midwest operations. A key component of the investment is the new 35m-high cement storage dome in Fremont, Nebraska, which will increase its production capacity of ECOPlanet low-carbon cement. The dome has the capacity to store 50,000t of cement. Construction of the dome, which began in 2021, has contributed to local economic development and job creation at the terminal.
In line with the Nebraska Department of Transportation's blended cement requirement, the cement blended and distributed at the terminal incorporates natural pozzolan, a binding agent, to produce a lower carbon product compared to ordinary Portland cement.
Ramco Cements expands Odisha unit
04 April 2024India: Ramco Cements has doubled the production capacity at its Jajpur plant in Odisha to 1.8Mt/yr. The company commissioned its Line II on Monday 1 April 2024 and started commercial production, adding 900,000t/yr to the plant's capacity. Additionally, an 18MW thermal power plant in Kolimigundla will be commissioned soon.
India: Udaipur Cement has commissioned a new grinding unit at its Udaipur cement plant in Rajasthan. The unit more than doubles the plant’s grinding capacity from 2.2Mt/yr to 4.7Mt/yr. Capital Market News has reported that the Udaipur plant now has an integrated capacity of 3Mt/yr, following the establishment of a second 1.5Mt/yr clinker line there in October 2023.
The company said "Udaipur Cement has been a pioneer in the promotion of various green initiatives. The company is the only one in the entire Indian cement industry with a 1MW floating solar power plant at its mines. During the fourth quarter of the 2024 financial year, the company also doubled its Udaipur cement plant’s waste heat recovery capacity from 6MW to 12MW. This has enabled Udaipur Cement to achieve a green energy share of more than 50% in total electrical energy consumption."
Afghan government targets 4.5Mt/yr capacity across Injil, Jabal Saraj and Shur Andam cement plants
27 March 2024Afghanistan: The government says that contracts worth US$450m have been concluded for the expansion of three Afghan cement plants to 1.5Mt/yr capacity each. Local companies will carry out the expansions, at the Injil cement plant in Herat and the Shur Andam cement plant in Kandahar, while a Qatar-based company will carry out the Jabal Saraj cement plant in Parwan. TRT World News has reported that the Afghan Ministry of Mines and Petroleum expects Afghanistan to become self-sufficient for cement after the new capacity joins existing capacity at the Jabal Saraj cement plant and the Ghori cement plant in Baghlan. These two plants reportedly produce 330,000t/yr of cement, less than 10% of domestic demand.