Displaying items by tag: Pakistan
Pakistan: The Supreme Court has ordered cement producers to pay for underground water used by cement producers near Katas Raj. Chief Justice Mian Saqib Nisar said that underground water is ‘very precious’ and added that cement factories using it near the temple at the site would no longer be able to do so for free, according to the Nation newspaper. The Chief Justice has also directed the Punjab Food Authority to audit local companies to assess how much water they are using and how much they are paying for it. The on-going case was started in response to a pond drying out at the Hindu heritage site due to water consumption by nearby cement plants.
Thatta Cement’s sales fall by 22% to US$23.1m
14 September 2018Pakistan: Thatta Cement’s standalone sales fell by 22% US$23.1m in the financial year to 30 June 2018 from US$29.7m in the same period in 2017. Its gross profit fell by 35% to US$6.1m from US$9.4m. Its profit for the year fell by 39% to US$2.9m from US$4.7m.
Pakistan’s producers urge government to increase import duty
11 September 2018Pakistan/Afghanistan: Pakistan’s cement industry has urged the government to increase the customs duty on the import of clinker to support local manufacturers. It also wants a reduction in the cost of doing business in the country to encourage domestic sales. The industry stakeholders said that Pakistan has been losing ‘a major chunk’ of its market in Afghanistan to Iranian cement, due to its higher energy costs.
The costs of electricity and gas in Pakistan are reportedly the highest in the region, while additional duties on coal imports have nullified the lower cost of coal on the global markets. Locally, high government taxes have encouraged imports of under-invoiced Iranian cement imports, resulting in drop in domestic sales.
According to the latest data, domestic consumption has dropped by almost 14% over the past three years. The domestic cement dispatches in the first two months of the current fiscal year declined by 5.3% year-on-year. In the north, cement dispatches declined by 8.8% while in south zone they declined by 10.9%. In July 2018 the overall growth in the industry was 5.1%, while in August 2018 the overall decline was 8%.
The industry recommended that imports of cement should not be allowed until the importers register themselves with the Pakistan Standards and Quality Control Authority to certify the quality of their cement.
Surprise fall in Pakistan due to weak August
06 September 2018Pakistan: Overall cement sales in Pakistan fell by 2% year-on-year to 7Mt in the first two months of the current fiscal year, which began on 1 July 2018. Domestic sales dropped by 5.3% to 5.9Mt, while exports increased by 21.5% to 1.1Mt.
A spokesperson from the All Pakistan Cement Manufacturers Association (APCMA) said that the industry had been expecting slower growth at home but had not expected a contraction. He added that in July 2018 overall sales had grown by 5% but they fell by 8% in August 2018.
Kohat Cement orders four Loesche mills
16 August 2018Pakistan: Kohat Cement Company Ltd. has ordered four vertical roller mills (VRM) from Germany’s Loesche in order to expand its cement plant in Kohat, 160km west of Pakistan’s capital Islamabad.
The order comprises a 4-roller raw material mill with a material throughput of 500t/hr and two cement mills each with a grinding capacity of 210t/hr of Portland cement. The order is finally complemented by another vertical roller mill for grinding 50t/hr of anthracite. They will all be used on the same cement production line, which Kohat Cement is in the process of building. The lead time for the mills will be eight months.
The plant’s production capacity is currently around 2.8Mt/yr of Portland and white cement. When the new line enters production, the plant’s capacity will rise by 2.2Mt/yr to reach 5.0Mt/yr.
Marine exports from Pakistan on the rise
14 August 2018Pakistan: Cement exports by sea from Pakistan increased by 133.7% from 144,000t in July 2017 to 340,000t in July 2018. The increase in exports via sea offset a decrease in overland exports to Afghanistan and India. Pakistan’s exports to Afghanistan and India decreased by around 44.9% and 44.4% respectively in July 2018. Hence, overall exports increased by 9.3% in July 2018 to 0.53Mt from 0.48Mt in July 2017.
Fauji Cement to set up solar power plant
08 August 2018Pakisan: Fauji Cement has approved plans to set up a 12.5MW captive solar plant. The company operates a 3.4Mt/yr cement plant near to Attock in Punjab Province.
Lucky Cement’s profit down as costs mount
01 August 2018Pakistan: Lucky Cement’s profit has fallen as its cost of sales including coal, other fuels and packing materials have risen. Its standalone profit after tax fell by 10.9% year-on-year to US$98.3m in the financial year that ended on 30 June 2018 from US$110m in the same period in 2017. Its gross sales rose by 9.4% to US$543m from US$497m. Cement and clinker sales volumes rose by 9.3% to 7.82Mt from 7.15Mt with increases in both local and export sales.
DG Khan officially opens Hub plant
27 July 2018Pakistan: DG Khan Cement, part of Nishat Group, has announced the official opening of its recently commissioned Hub plant in Balochistan, Pakistan. The company claims that the 9000t/day (2.9Mt/yr) plant is ‘Asia's most modern’ and is constructed entirely from European equipment. FLSmidth was the main supplier of the pyroprocessing equipment, with Loesche supplying three complete grinding plants, Haver & Boecker supplying packaging solutions and IBAU Hamburg supplying silos and loading technology. The plant was built in just 30 months.
Global Cement visited the Hub project when it was under construction in the March 2018 issue.
Update on water conservation
25 July 2018Earlier this year South Africa’s PPC commented on the drought facing Cape Town. It said that cement manufacturing was not water intensive, that its operations were ‘totally’ self-sufficient from its own surface water sources with capacity for several months and that it was working with the local government which viewed construction as an important economic sector. Point made!
Water conservation is an established part of the sustainability toolkit for cement producers. Yet recent weather patterns in the Northern Hemisphere may also test how well companies are doing. Above average temperatures have been recorded this summer, in some places accompanied by unusually dry conditions. A news story this week about Cemex Colombia being fined for using water from a river shows one aspect of the problems that can face industrial users. Another story that we’ve covered previously has been the legal action taken against producers using water from a site near to the Katas Raj Temples in Pakistan.
Wet process cement manufacturing uses more water than dry process but even modern plants use water for cooling equipment and exhaust gases, in emission control systems such as wet scrubbers. In addition, quarrying and aggregate production may require water, and concrete production also needs water. Issues also arise with quarry dewatering and discharging water into rivers and the like. Global Cement Directory 2018 data indicates that, where known, about 10% of integrated cement plants still use a wet production method.
Graph 1: Specific water consumption by selected cement producers in 2017. Source: Corporate sustainability reports.
As Graph 1 shows there is some variation between the major cement producers with regards to how much water they use. They all operate with different types of equipment and production methods in different geographical locations so the difference between the companies is to be expected. A cement plant in northern Europe that normally experiences high levels of rainfall will have a different approach to water conservation than one, say, in a water stressed area like the Middle East. Incidentally, the definition used to define a water-stressed or scarce area is one where there is less than 1000m3/yr per person. One other point to note here is that each of the companies has a higher consumption figure than the 100 – 200L/t that the Cement Manufacturers' Association of the Philippines (CeMAP) reckoned that an average dry-process cement plant used when it was promoting water conservation back in 2013.
Looking at specific recent success stories, India’s UltraTech Cement reported a specific water consumption of 54L/t of clinker at its Star Cement plant in Dubai, UAE in 2016 – 2017 following a dedicated initiative at the site. An another milestone that UltraTech Cement was keen to point out in its last sustainability report was that three of 13 integrated plants had achieved water sufficiency though the use of the company’s 360° Water Management Model with its use of rainwater harvesting and recharging groundwater. These plants are not dependent on any groundwater or fresh water sources. The other larger cement producers all have similar water management schemes with reduction targets in place.
Climate change models generally predict hotter and wetter weather but changing weather patterns and growing populations are likely to impact upon water management and consumption. Given the integral nature of water in the cement production process, many cement producers have realised the importance of it and treat it as an input material like fuel or limestone. Hence the highlighting of water conservation in company sustainability reports over the last decade. The test for the success of these initiatives will be how producers cope in drought situations where they may be seen as being in competition with domestic users. Thankfully in PPC’s case, Cape Town avoided having to ration water to the general public, as the rains returned in the spring.