Displaying items by tag: Upgrade

UK: Cemex has invested around Euro1m on relocating and upgrading its Eversley ready-mixed concrete plant. The new plant will be located at the Bramshill Quarry in Hampshire reducing the need for truck journeys to the fomer site nearby. The unit is being replaced with a Liebherr 2.25 mobile mix plant. The plant will have a storage capacity of 300t of cement, and 240t of aggregates. It will increase production from 80m³/hr to 24m³/hr. The inclusion of a central mixer will also enable special products such as traditional sand cement screed and flowing screeds like Supaflo to be produced, increasing the product range available.

Mexico: GCC’s results for the first half of 2019 have been negatively affected by poor weather in the US. Its net sales grew slightly by 1.3% to US$404m from US$399 in the same period in 2018. Sales fell in the US but they rose in Mexico. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 5% to US$109m from US$115m.

“While GCC’s US operations continued to be adversely impacted during the second quarter by an above average precipitation, below-average temperatures and construction labour shortages, the substantial backlog at our US operations underscores strong demand for our products. We’ve begun to reap the benefits early in the third quarter, as the US weather has finally cleared,” said Enrique Escalante, GCC’s chief executive officer (CEO). He added that the group had ‘successfully leveraged’ its new Trident plant in Montana and improved production levels at its Rapid City plant in South Dakota following a stabilisation process. Oil well cement shipments from its Chihuahua Plant to new terminal at Fort Stockton in Texas have also started.

Romania: Holcim Romania plans to spend Euro10m on automation and digitisation upgrades to its plants. The project will focus on its integrated plants at Alesd and Compulung, according to the Ziarul Financiar newspaper. The subsidiary of LafargeHolcim operates three cement plants in the country.

US: Keystone Cement plans to convert its Bath cement plant in Pennsylvania to gas firing from coal. The project will cost US$2.2m, with a US$0.32m grant from the Pennsylvania Department of Community and Economic Development, according to the Express-Times newspaper. Gas supplier UGI Utilities will work with Keystone to install a new underground gas line from an existing substation to a new substation at the plant. The project is scheduled for competition by mid-2020.

Argentina: Sergio Faifman, the chief executive officer (CEO) of Loma Negra has said that his company does not export cement because it is ‘not competitive’ with other countries. He cited logistical issues with transporting clinker and cement to ports, in an interview with the Ámbito Financiero newspaper. He also mentioned that the costs per tonne of cement in Brazil and Egypt were 30% and 50% respectively cheaper than in Argentina. In a ranging interview Faifman also discussed the cement producer’s labour problems at its Baker plant , its on-going upgrade at its L'Amali plant and negative effects from the local currency devaluation in 2018.

Jamaica: Caribbean Cement has commissioned an automatic palletiser. The project cost around US$66,500, according to the Gleaner newspaper. It is part of a US$9m investment on capital projects in 2019. The cement producer is planning to increase its output to 1.2Mt/yr by December 2020 compared to 0.95Mt/yr at present. The subsidiary of Mexico’s Cemex operates an integrated plant in Kingston.

Canada: McInnis Cement has closed a US$380m refinancing deal. US$230m will be provided by an increase McInnis Cement’s senior loan from a syndicate of 11 Canadian and international banks and the remaining US$150m comes in the form of a loan by the Caisse de dépôt et placement du Québec (CDPQ) and Beaudier. This refinancing also makes it possible to repay a bridge loan granted by BlackRock in 2016.

The cement producer also provided details on various projects it is undertaking. Two new cement silos will be built at the company’s integrated cement plant at Port-Daniel–Gascons. Nearly 200 workers will be mobilized on the site during the peak construction period of the two silos, during the autumn of 2019.

Its Bronx Terminal in New York, US has doubled its loading capacity for customers. A second truck-loading lane is now fully operational. A new 40,000t warehouse is currently under construction at its Providence Terminal in Rhode Island, US bringing the total storage capacity to 75,000t. A new truck-loading lane will also be added and commissioned in time for the 2020 spring construction season. McInnis Cement has also confirmed the charter of the NACC New Yorker, a 24,000t self-unloading vessel, in conjunction with Nova Marina Carriers. It will join other vessels in its fleet including the NACC Quebec (14,000t), the Cielo di Gaspesie (35,000t) and the Resolute unloading barge.

Kenya: Savannah Cement is set to complete US$50m upgrade to its grinding plant at Athi River by the end of 2019. It is installing a second 1.2Mt/yr mill at the unit supplied by Denmark’s FLSmidth, according to the Kenya Broadcasting Company. Contractors are also installing belt conveyors, storage silos, a packing plant and dust filters as part of the new vertical roller mill line.

The cement producer made the announcement at an event celebrating its seventh anniversary. The existing mill at Athi River has a production capacity of 1.2Mt/yr.

Philippines: Holcim Philippines has completed the upgrade to its integrated cement plant at Davao. The expansion involved the activation of a finish mill and installation of a new pipe for loading cement to the silos from the pier, eco-hoppers to improve dust emissions and an overhead crane. Cold commissioning started in April 2019 while full production began in late June 2019. The improvements add 0.7Mt/yr to the cement production of the plant.

The expansion of the Davao plant is part of the company’s on-going program to improve operations to better support the positive growth of Mindanao. In March 2019, the company launched in a new blended cement product, Solido. It also opened its first construction laboratory outside Metro Manila at Davao in 2018. Holcim Philippines will hold a ceremony in August 2019 to inaugurate the facilities with partners from the public and private sector.

Azerbaijan: Turkey’s Dal Teknik Makina is set to start work on an upgrade project at Akkord Cement’s integrated plant at Gazakh. It will increase the clinker production capacity to 3300t/day from 2500t/day. The supply of equipment is expected to be completed in six months and the shutdown period is planning to be five weeks. No value for the order has been disclosed.

The first phase of the upgrade project will be the retrofit of the raw mill unit. A static drying separator will be placed in front of the raw mill to dry clay and some of limestone. Equipment to be replaced in the raw mill unit include a dynamic separator, ball charge modification, all parts of separator cyclones and the raw mill fan. The raw mill grinding capacity will be upgraded by drying the raw materials and enhancing the separation efficiency.

The next phase will consist of replacing the raw mill/kiln bag filter and filter fan to reach the desired upgraded capacity. Finally, the pyro-processing system unit will be modified. In order to reach the target production capacity the equipment to be changed will be the first four stage cyclones with the modification of the calciner-TAD connection and new splash boxes will be installed.