Displaying items by tag: Upgrade

Togo: Eric Goulignac, a regional director of HeidelbergCement based in West Africa, says that the company believes in the local market despite competition. He expressed confidence due to the quality of its products, according to Télégramme228. The building materials producer is currently finalising a call for tenders for a Euro25m upgrade to its operations, including a new mill, at Cimtogo’s cement grinding plant in Lomé and a photovoltaic (PV) solar energy plant.

US: Lehigh Cement has received permission from the Indiana Department of Environmental Management for a US$600m upgrade to its integrated Mitchell plant. IDEM's Office of Air Quality granted a modification to the unit’s air permit in late June 2019 following a period of public comment, according to the Times-Mail newspaper. The subsidiary of Germany’s HeidelbergCement plans to increases the production capacity at the plant to 2.8Mt/yr from 0.8Mt/yr. Construction is scheduled to begin in 2020 and completion of the new plant is anticipated by the end of 2022. Once finished the upgrades will create 52 new jobs at the unit.

Pakistan: DG Khan has signed a deal with Sinoma Energy Conservation for upgrades at the integrated Hub cement plant in Baluchistan. The agreement includes a 10MW waste heat recovery (WHR) unit and a 30MW coal power plant. No cost of the project or date of completion has been disclosed.

Czech Republic: Lafarge plans to invest around Euro2m on upgrades to clinker and cement production at its Cizkovice integrated cement plant, according to the Česká Informační Agentura. The subsidiary of LafargeHolcim is also planning rebuild an access road to the plant, improve noise protection and work on fire protection measures. The cement producer is anticipating an increase in cement production in 2019.

UK: Hanson Cement says that the first phase of a Euro27m upgrade project to its integrated Padeswood plant in Wales has been completed. The upgrade has included the installation of a 0.65Mt/yr cement grinding mill as well as enhancements to production capacity and efficiency gains. The plant can now, with the aid of existing ball mills, match cement grinding with its kiln capacity.

“The nearly new Loesche vertical roller mill, housed in a 34m-high building, started its life at a grinding plant in Bilbao. It had only 7000 operational hours on the clock and was in excellent condition. After dismantling it piece by piece, specialist contractors moved it to the UK where it was reassembled on site at Padeswood,” said Jim Claydon, Hanson UK cement managing director.

Other improvements at the site include the installation of three new rail cement silos that have been installed alongside the existing railhead. This will allow up to three trains a week to be loaded for deliveries to Hanson depots in London, Bristol or Glasgow. The new silos will reduce the transportation of cement produced at Padeswood to customers by road. In addition to the increase in grinding capacity, other recent capital investment at Padeswood include the installation of a plastic packing machine, and the re-commissioning of an existing paper packaging machine and an upgrade in the capability to use recycled paper and plastics as fuel.

Pakistan: Power Cement says it has completed the procurement and installation of machinery on the new third production line at its Nooriabad plant. This includes a 2.46Mt/yr clinker line and a 2.72Mt/yr cement and dispatch line. The equipment was ordered from Denmark’s FLSmdith. The cement producer says the upgrade has made it the largest in southern Pakistan with a total clinker production capacity of 3.42Mt/yr and a cement capacity of 3.73Mt/yr.

Spain: FYM-HeidelbergCement plans to spend Euro3m on a new raw slate crusher at its integrated Malaga cement plant. The upgrade will replace two existing crushers and will improve dust and noise emissions. The new crusher will be installed in early 2020, with commissioning scheduled for the middle of the same year. No supplier for the equipment has been specified.

The plant is also about to launch a new clinker conveyor at the Port of Malaga. The enclosed system will deliver clinker from the dock to ships via a telescopic arm with a loading capacity of 650t/hr. The first boat to be loaded with the new system is scheduled for late July 2019. The project cost Euro2.5m.

Kenya: Mombasa Cement has ordered a MVR 3750 C-4 type vertical roller mill from Germany’s Gebr. Pfeiffer. It will be used to grind cement on the second production line it is building at its integrated Vipingo plant. The mill has a drive power of 2900kW to produce 150t/hr of Ordinary Portland Cement (OPC). Delivery will be coordinated between Gebr. Pfeiffer’s Indian subsidiary and its headquarters in Kaiserslautern, Germany. No value for the order has been disclosed.

The cement producer has previously ordered two cement mills from Gebr. Pfeiffer. In January 2016 it ordered a type MVR 3750 C-4 vertical mill for the Tororo plant in Uganda. In June 2016 it ordered a Ready2Grind type MVR 1800 C-4 mill for its Vipingo plant. The latest order at Vipingo has the same design as the mill in Uganda.

Cameroon: Ciments de l'Afrique (CIMAF) has agreed with the Cameroon Investment Promotion Agency (CIPA) to invest US$33m in its integrated plant at Douala. The subsidiary of Morocco’s Addoha Group plans to triple the plant’s production capacity to 1.5Mt/yr, according to Business in Cameroon magazine. The unit was originally commissioned in 2014.

Saudi Arabia: Denmark’s FLSmidth has revealed that it is working on a project to convert a grey cement production line at Alsafwa Cement to a dual-white and grey line. The modified kiln is expected to be commissioned in early 2020. The production objectives are to produce a minimum of 2000t/day white clinker with a maximum heat consumption of 1380kcal/kg clinker. No value for the project has been disclosed.

FLSmidth plans to install its Duoflex Burner inside the kiln. To minimise costs it says that only minor changes will be made to the current preheater with as much existing equipment as possible being reused. In this case, the oil handling equipment, clinker cooler, raw material storage system and raw mill grinding equipment will be reused.