Displaying items by tag: Upgrade

Vietnam: Xuan Thanh Cement has ordered a new production line for a plant in Ha Nam province from Denmark’s FLSmidth for around Euro74m. FLSmidth will design and engineer the new clinker production line and deliver equipment for the entire production from crushing to clinker silo. The order is due to be fully delivered by the end of 2020, and, once operational the production line will have a capacity of 12,500t/day. In 2015, Xuan Thanh Cement placed a similar order for a production line that has been operating since 2017.

Mexico: Rogelio Zambrano, president of the board of directors of Cemex, says that the group intends to spend US$850m towards expanding existing cement plants and promoting renewable energy projects in 2019. Around US$160m will be invested in Mexico, mainly in central and southeastern plants, according to the Expansión newspaper. Zambrano made the comments at an annual investors meeting. The group has also published its integrated report for 2018. It reported a 27.1% alternative fuels substitution rate for the business and a 26% rate of power consumption for cement production from renewable sources.

Kuwait: Kuwait Cement has hired Belgium’s Magotteaux to modernise three of its cement mills. The project consists of closing the open circuit with fourth generation XP4i separators, installing new mill internals components, including diaphragms, and adapting a new ball charge gradation. The aim of the project is to increase the production rate, reduce the specific energy consumption and improve the product quality, by reducing the residue on 45μm by keeping the same Blaine value.

Uzbekistan: Qizilqumsement has started building a US$110m upgrade to its Qizilqum cement plant. The project is intended to increasing the plant’s clinker production capacity and decrease energy costs. It is scheduled for completion in 2020.

France: LafargeHolcim France has started the second phase of a Euro100m upgrade project its Martres-Tolosane cement plant. It is starting the construction phase of a new production line following the completion of site preparation and civil engineering. French company Boccard is coordinating the work. Commissioning of the upgrade is scheduled for mid-2020.

Russia: Eurocement is close to completing a Euro2.5m upgrade to a cement grinding mill at its Katavsky cement plant. The project was intended to improve the quality of its cement products and to replace the mill’s filter sleeves. The unit uses which Christian Pfeiffer separators, Aumund elevators, Siemens automation systems and mill grinders and Vega grinding media. Pre-commissioning is currently being completed and cement from the mill is being tested at a laboratory.

The cement producer’s Kavkaztsement plant is building a captive power plant scheduled for commissioning in August 2019. It has completed the construction of the building that will house the gas piston power station as well as other connecting structures. Employees from the plant are being trained by Wärtsilä in preparation for the start up. The project has an investment of around Euro15m.

Argentina: Loma Negra has secured two loans to upgrade its L'Amalí cement plant. The loans are worth US$40.9m and US$12.5m respectively, according to the Bae Negocios newspaper. The cement producer will use the funds to import equipment to the plant as part of a project to build a new US$350m production line at the unit.

US: CalPortland has commissioned a new cement grinding mill and distribution system at its Oro Grande cement plant in California. The US$58.5m project includes the construction of the finish ball mill and two new cement shipping lanes with two new distribution silos. It completes a partial plant modernisation program that was originally completed in 2008, prior to the acquisition of the facility by CalPortland. The Oro Grande cement plant was purchased from Martin Marietta Materials in mid-2015.

“The addition of this modern finish mill and efficient distribution system allows the plant to operate to the best in class standards as originally designed. It will help provide the industry with the additional supply required for necessary rehabilitation and rapidly developing infrastructure in California and Nevada,” said Steve Regis, Senior Vice President Corporate Services, CalPortland.

The project began in January 2018 and was constructed by general contractor ThyssenKrupp and sub-contractor TIC (The Industrial Company), in collaboration with CalPortland’s Engineering Services team.

The mill is a Polysius two compartment mill with production capability of around 180t/hr. It is equipped with motor, mill and separator technology as well as cement cooler design technology. The system also employs mechanical conveyance (bucket elevator) to convey finished product to the new silos, reducing its energy requirements. These additional systems are being added to the Oro Grande plant.

Nigeria: BUA Group has signed a contract with Finland’s Wartsila Oy for construction of a 48MW power plant for Line 3 at its Sokoto Cement plant in Sokoto State. The announcement of the deal follows BUA’s January 2019 announcement that China’s CBMI would build the new line at the site.

Abdul Samad Rabiu , the executive chairman and chief executive officer (CEO) of BUA Group, signed on behalf of the group while Wartsila’s Head of Africa Magnus Miemois signed for the power plant provider.

BUA is Nigeria’s second-largest cement producer by volume, with assets that include the 6Mt/yr Obu Cement I & II plants in Okpella, Edo State, CCNN’s 1.5Mt/yr Kalambaina plant and the 0.5Mt/yr Sokoto cement plant.

Pakistan: Flying Cement has ordered a 71-6 OK model cement mill from Denmark’s FLSmidth for its new 7700t/day production line at its Mangwal plant. The mill will be designed to grind Ordinary Portland Cement (OPC) at a capacity of 415t/hr. Commissioning is expected in 2020, and the mill will be supplied together with an FLSmidth ILC Preheater System, 2-Base Kiln, Cross-Bar Cooler, ROKSH 119 Separator, MAAG WPV-5000 Gear, Heat Exchanger and three filters. No price for the order has been disclosed.