Cemex to operate Regenera facility in Egypt
Egypt: Cemex has entered an agreement with the authorities in Egypt's Gharbia province to operate the first facility of its circularity solutions business, Regenera. The company will treat over 800t/day of municipal solid waste at the facility to produce alternative fuels and compost, aiming for minimal residual waste to landfill.
"Through Regenera, Cemex seeks to conserve natural resources, reduce greenhouse gas emissions and benefit communities by promoting sustainable development and reducing the environmental impact of industrial activities," the company said.
India's cement industry pilots EV trucks
India: India's cement sector has launched a pilot programme utilising electric trucks, according to the Times of India. The industry has deployed about 150 electric vehicles, exploring their potential for reducing long-term operating costs, despite challenges like high initial costs and inadequate charging infrastructure, according to the Cement Manufacturers’ Association president and Shree Cement managing director Neeraj Akhoury.
A report called ‘Greening Logistics: Electrification in cement & raw material transport’ was released, stating that the industry is heavily reliant on road transport and internal combustion engine trucks for moving cement, clinker and other raw materials across an average distance of 300km. The report also says that the transition to E-trucks presents an opportunity to slash logistic costs by 25-40%. Vehicles that operate over 8000km per month can achieve profitability considering current energy and infrastructure costs. Additionally, E-trucks powered by renewable energy could cut CO2 emissions by up to 100% when compared to internal combustion engine trucks, which emit approximately 6kg of CO₂ per tonne of cement transported over a 100km range.
Madhavkrishna Singhania, chairman of Green Cementech 2024 and deputy managing director and CEO of JK Cement said "Despite challenges such as higher cost of ownership, longer payback periods, and limited charging infrastructure, the cement sector has shown leadership by deploying EVs for material handling and dispatch operations, even on lead distance routes exceeding 100km."
Taiwan Cement rebrands as TCC Group Holdings
Taiwan: Taiwan Cement has changed its English name to TCC Group Holdings, marking a shift in its business strategy and geographical expansion. The renaming, approved at the annual general meeting in Taipei, reflects the company’s evolution beyond raw materials supply into sectors like low-carbon building materials, resource recycling, green energy and electric vehicle batteries.
Nelson An-ping Chang, chairman and CEO, said "TCC is already not just an abbreviation of Taiwan Cement Corp. TCC is also a 'Total Climate Commitment' and a 'Total Care Commitment,' showing concern for mankind."
Luka Ploce acquires New Concrete Technologies
Croatia: Luka Ploce has acquired Zagreb-based New Concrete Technologies for €3m. The acquisition was formally reported to the Croatian Financial Services Supervision Agency (HANFA). New Concrete Technologies specialises in cement mixing, testing and grading.
The company said “This strategic acquisition aligns with Luka Ploce's goals to consolidate its cement infrastructure and expand into new markets, enhancing its capabilities in cement and technical waterway maintenance sectors.”
France: Holcim has committed €200m over the past three years to decarbonise its French manufacturing sites. This initiative is part of a roadmap signed with the French government in November 2023, aiming to reduce CO₂ emissions by over 50% by 2030 and 95% by 2050 compared to 2015 levels.
At the 7th Choose France summit on 13 May 2024, Holcim announced an additional investment of €64m for developing new technological and industrial platforms across its seven French plants located in Saint-Pierre-la-Cour, Martres-Tolosane, Port-la-Nouvelle, Val d'Azergues, Le Teil, Altkirch and La Malle. These platforms, set to be operational between 2025 and 2026, will focus on CO₂ capture technology (€9m at Martres Tolosane), integration of construction waste in cement processes (€24m across all plants), and the use of biomass waste fuels (€13m at Saint-Pierre-la-Cour, €11m at Martres-Tolosane, and €1m at Port-la-Nouvelle). An additional €6m will be allocated to recycling and transformation platforms for construction waste in five urban areas: Laval, Le Havre, Martres-Tolosane, Orange and Lyon.
These investments are expected to reduce Holcim's CO₂ emissions in France by over 120,000t/yr and create more than 40 jobs.
India: Ambuja Cements has launched a new bulk cement vessel unloader at Karanja Port. This installation will facilitate swift movement of cement from the Sanghipuram plant to Mumbai.
The new unloader will increase the capacity utilisation of the Sanghipuram plant. This move is part of Ambuja Cements' strategy to optimise operational efficiency and reduce logistical challenges.
Spain: Cemex has announced the definitive closure of its clinker production kilns at the Lloseta plant, aligning its operations with the global 'Future in Action' programme that targets carbon neutrality by 2050.
The company has confirmed its plans to the government and the Lloseta City Council to dismantle the two cyclone towers at the Lloseta plant by 31 December 2030. While clinker production will cease, the site will continue to engage in grinding, storage, marketing and dispatch of bulk and bagged cement; maintain its regional offices, aggregate treatment plant, ground transport base and operate the Can Negret quarry in Alaró.
The plant’s closure has led to the dismissal of six of the seven employees who worked at the kilns. Cemex has offered these workers positions at other company production centres.
Spain: Çimsa has invested €4.2m in launching a solar photovoltaic power plant to power its white cement plant in Buñol, Valencia. The solar plant has a capacity of 7.2MW and will supply about 18% of the energy needs for the cement plant.
The facility features 11,000 solar panels spread over 100,000m2. This new solar power plant is expected to produce approximately 12GWh/yr of electricity, reducing CO₂ emissions by about 3000t/yr.
Eurasian Development Bank funds Kulanak hydropower plant and Kant cement plant expansion
Kyrgyzstan: The Eurasian Development Bank is financing the construction of the Kulanak hydropower Plant with a capacity of 100MW and a new clinker line at the Kant cement plant.
"The substantial growth in the bank's investment portfolio in Kyrgyzstan, which reached 61.6% of the investments planned in the country strategy for 2022-2026, reflects the bank's commitment to increasing its project activities in the region," said Nikolai Podguzov, Chairman of the EDB Board, during a meeting with Kyrgyzstan's Finance Minister, Almaz Baketaev.
When the CO2 starts flowing for the cement sector
Written by David Perilli, Global CementDelegates at the Global CemCCUS Conference last week applauded when Anders Petersen, the Senior Project Manager Brevik CCS, Heidelberg Materials said that the Brevik cement plant will be capturing CO2 and permanently storing it within the year. Rightly so. This moment will mark a historic milestone for the sector when it arrives. Net zero cement production is coming.
Last week’s event in Oslo delivered an overview of the current state of carbon capture in the cement and lime industries. It explored the practical challenges these industries face in capturing CO2 emissions and - crucially – then working out what to do with them afterwards. Incredibly, delegates were able to view the construction site of Heidelberg Materials’ forthcoming full-scale carbon capture unit at its Brevik plant in Norway. On the same day as the tour, Holcim broke ground on the Go4Zero carbon capture project at its Obourg plant in Belgium.
The key takeaway at the conference was that a (dusty) bulk solids sector is starting to work with handling (clean) gases in a way it hasn’t before. This recurred repeatedly throughout the conference. Petersen summarised it well when he described Brevik as a meeting pointing between the cement industry and the petrochemical one. It looks likely at present that there will not be a single predominant carbon capture technology that the majority of cement plants will deploy in the future. Similarly, CO2 storage infrastructure and sequestration sites differ. Utilisation plans are less developed but also offer various options. Yet, if carbon capture becomes common at cement and lime plants, then these companies will need to learn how to filter and handle gases regardless of the capture method and destination for the CO2. So presentations on filtration and compressors were a revelation at CemCCUS.
The key obstacle remains how to pay for it all. By necessity, most of the big early projects have received external funding, mostly from governments. Although, to be fair, the private companies involved are often investing considerable amounts of their own money and taking risks in the process too. In the European Union (EU) CO2 is being priced via the Emissions Trading Scheme and investments are being made via the EU Innovation Fund and other schemes. In the US the approach lies in tax breaks, on-shoring and investment in new sustainable technologies.
However, other countries have different priorities. Or as a South Asian contact told Global Cement Weekly at a different conference, “How can our government think about sustainability when it can’t feed everyone?” The world’s biggest cement producing countries are China and India, and then the EU and the US follow. Brazil, Türkiye and Vietnam are at similar levels or not far behind. The EU and the US represent about 9% of global cement production based on Cembureau figures for 2022. China and India cover 61% of production. Neither of these countries has announced a plan to encourage the widespread construction of carbon capture units. Once China ‘gets’ cement carbon capture though, it seems plausible that it will dominate it as it has in many other sectors such as solar panel production. Exporters such as Türkiye and Vietnam will have to adapt to the rules of their target markets.
The march by the cement and lime sectors towards carbon capture has been long, difficult and expensive. It also has a long, long way to go. Yet, the next decade promises to be exciting as new technologies are developed and tested, full-scale projects are commissioned and CO2 pipelines, sequestration sites and usage hubs come online. The next key milestones to look out for include the first full-scale installations using other capture methods (such as oxy-fuel kilns), the first CO2 pipeline network that hooks up to a cement plant, the first land-based sequestration site, the first industrial hub that uses CO2 at scale to manufacture a product, new government policies in China and India, and the first large unit that is funded entirely from private finance. To end on a positive note, a Cembureau representative at the Global CemCCUS Conference reckoned that Europe will be able to capture 12Mt/yr of CO2 by 2030. If it happens, this will be a major achievement and a serious statement of intent towards net zero for the sector.
The 2nd Global CemCCUS Conference will take place in Hamburg in May 2025