Germany: Heidelberg Materials reported sales growth of 0.4% in 2023, to €21.2bn. The group saw its profits grow by 21%, from €1.72bn to €2.09bn. During the year, the company reduced its specific CO₂ emissions per tonne of cementitious material by 3% from 551kg to 534kg and lowered its clinker factor from 72% to 70%.

Chair Dominik von Achten said "In the 150th year of our company's history, we have once again shown that we can deal with change and crises. I am extremely proud of our teams around the world, who have remained firmly focused on our targets and have once again done an extraordinary job." He added "We are entering 2024 with optimism. Although the general economic conditions in the construction sector remain challenging, we anticipate growth in revenue and earnings also in the current year. Our shareholders are benefitting from this growth thanks to the progressive dividend and the new, comprehensive share buyback programme.”

Argentina: Camargo Correa Group’s auctioneer JP Morgan will receive offers from bidders for Loma Negra later in February 2024. The La Nación newspaper has reported that Loma Negra may attract a price of over US$700m. Private investors Marcelo Mindlin and Daniel Sielecki will bid together, against anticipated corporate bidders from Brazil and China. Mindlin and Sielecki are joint owners of utilities provider Transportadora Gas del Sur.

Colombia: Cementos Argos recorded a 30% year-on-year rise in its earnings before interest, taxation, depreciation and amortisation (EBITDA) to US$620m in 2023. This came despite a 3% drop in the producer’s cement sales, to 15.7Mt. Its profit rose by 83% to US$74m. The producer attributed the growth to favourable price dynamics, cost efficiencies and productivity improvements.

Cementos Argos had an installed cement capacity of 24Mt/yr at the end of 2023.

India: JK Cement Ltd has completed the acquisition of a 100% stake in Toshali Cements. The parties concluded their agreement in June 2023, at which time the value of the deal was reportedly US$19m.

Toshali Cements operates a 200,000t/yr cement plant and a 435,000t/yr grinding plant, both in Odisha.

US: Eagle Materials has outlined its climate change mitigation successes in its 2023 Sustainability Report. During 2023, the company increased its production of blended cement products, including Portland Limestone Cement (PLC). It commenced a major CO2 reduction study with the US Department of Energy, and established a Greenhouse Gas Reduction Team to explore new clean technologies. Eagle Materials says that it is currently working to increase the use of alternative fuels at three of its cement plants.

Valentine’s Day last week included some ‘hot’ news for the cement sector with the announcement that Electrified Thermal Solutions is preparing to build the first commercial-scale pilot of its Joule Hive thermal battery (JHTB) in San Antonio, Texas. The company is working with the Southwest Research Institute on the project along with Buzzi Unicem USA, 3M and Amy’s Kitchen as industrial partners. Advisors include Imerys. The project update follows the award of a US$5m grant from the US Department of Energy (DOE) in late January 2024.

The funding description from the DOE’s Industrial Efficiency & Decarbonization Office reports that the end goal is to “turn intermittent renewable electricity into constant industrial grade heat” that can replace fossil fuel usage. Electrified Thermal Solutions aims to test its JHTB thermal energy storage system, which uses electrically conductive refractory bricks, to convert and store electricity as heat at temperatures higher than 1700°C. The JHTB power ranges between 1 - 200MW of thermal output, with duration up to tens of hours, enabling ‘very affordable’ high temperature energy storage and on-demand heat. Notably, it can charge and discharge simultaneously, allowing a continuous heat supply.

Electrified Thermal Solutions is not alone in targeting the cement sector. As Global Cement Weekly has covered previously energy storage is a growing topic of interest with a few large-scale electrical battery units running at cement plants in Pakistan and Taiwan. The other big name in thermal batteries for cement production is Rondo Energy. Both Electrified Thermal Solutions and Rondo Energy are using modular three-dimensional arrays of refractory bricks to store thermal energy and then release it, although they are likely to have key proprietary differences. However, Rondo Energy appears to be further along the industrial adoption process so far. Titan Cement and Siam Cement Group (SCG) invested in Rondo Energy in 2022. Then in July 2023 SCG and Rondo Energy said that they were planning to expand the production capacity of a heat battery storage unit at an SCG plant from 2.4 GWh/yr in mid-2023 to 90GWh/yr. For more information on Rondo Energy read the feature by CEO John O’Donnell in the January 2023 issue of Global Cement Magazine.

The reason that this matters, as partly explained above, is that fossil fuels contribute about one third of the CO₂ emissions created by heating up the kiln in cement production to make clinker. This is dropping globally due to the uptake of alternative fuels, but burning alternative fuels emits gross CO₂, however you account for the emissions. Mass adoption of thermal batteries by the sector could potentially cut out this double-accounting and reduce that third down to the carbon footprint of the refractory bricks used. This would then create knock-on issues concerning what to do with the waste streams instead but that is not a problem for the cement sector. These are worries for another day, as we first need to see how thermal batteries work at scale at a cement plant.

A recent feature in the Economist considered whether the mass adoption of electrical power from renewable sources might be an increasingly viable path to decarbonising industry. Geopolitics, faster-than-expected growth in renewables and new technology are all doing their bit to make this possible. As with so much of the carbon agenda it may alter the very concept of the traditional cement production line or at least the speed of change. Just imagine how a future cement plant might look, decked out with a electrical micro-grid, a heat battery, an oxy-fuel kiln, a carbon capture unit and either a chemical plant or gas pipeline junction. Will it happen? Who knows… but it is an exciting time for the cement sector.

US: Aumund Group has appointed Wes Allen appointed as Vice President Operations and Scott Martin as Head of the Global Conversion Team.

Allen has worked for Aumund since 2007 first as Director of After Sales and Service, North & Central America, then Information Technology Operations Manager and then Vice President Sales and Marketing. Prior to his experience with Aumund, Allen worked for environmental services company WM.

Martin previously worked in technical retrofit roles at Aumund since starting at the company in 2019. Prior to this he worked for KettenWulf as a Technical Account Manager and Project Engineer from 2016. Martin is a graduate in mechanical engineering from Kennesaw State University.

Germany: Sweden-based CheckProof has appointed Peter Erbel as its Country Manager, Germany. Erbel previously worked for FLSmidth and associated companies from 2007 to 2023 in sales, product and project management roles.

CheckProof is a software-as-a-service company supplying heavy industry markets including aggregate, asphalt, cement, ready mix concrete and heavy machinery. The company says it has seen strong, continual growth in Germany and appointing Erbel is planned to support existing clients and grow the business in Germany, Switzerland and Austria. CheckProof has clients in 38 countries.

US: Vulcan Materials raised its sales by 6.4% year-on-year in 2023, from US$7.32bn to US$7.78bn. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 24% to US$2bn, while its profit grew by 25% to US$1.95bn. Vulcan Materials’ full-year concrete volumes dropped, during which time it also divested some concrete operations. Altogether, the producer plans to invest US$625 – 675m in maintenance and growth projects in 2024.

Chair and CEO Tom Hill said "We carry momentum into 2024, and our focus is the same - compounding unit margins through all parts of the cycle and creating value for our shareholders through improving returns on capital."

UK: The Global Cement and Concrete Association (GCCA) has launched the 3rd Innovandi Open Challenge 2024, with a focus on the deployment of carbon capture, use and storage (CCUS) for the decarbonisation of cement and concrete. Possible fields of study include process-integrated and end-of-pipe capture. The 1st Innovandi Open Challenge 2024 previously focused on CCUS, and has now produced two projects at pilot stage.

Cement, innovation and environmental, social and governance (ESG) director Claude Loréa said "Our industry is committed to achieving net zero and the development of carbon capture technology is a key part of that work. Our world-leading Innovandi Open Challenge programme has already seen remarkable progress in just two years, with start-ups and our member companies working together. We're looking forward to seeing what this year's applicants can bring, to build on the extensive work that is already underway across the world."