Displaying items by tag: Ash Grove

The last week marked a step change to the US industry with the news that Ireland’s CRH has agreed to buy Ash Grove Cement. The latter is the largest remaining cement producer still owned by an American company. Its history dates back 135 years to its founding in 1882, with links to the Sunderland family for over a century. Following the acquisition, each of the top five cement producing firms in the US will be operated by multinational corporations based in foreign countries.

Although this scenario is not new to many other countries around the world, it is rare for a nation with a cement industry of this scale. The US is the third biggest cement producer worldwide. Out of the top ten cement producing nations Global Cement Magazine identified in its Top 100 Report 2017 feature in December 2016 only Egypt doesn’t have a local company to match the multinationals. China has China National Building Material (CNBM), for example and India has UltraTech cement and so on and so forth.

The actual sale covers Ash Grove Cement’s eight cement plants and 23 cement terminals, as well as its ready mix concrete and aggregate businesses, for US$3.5bn. Altogether its cement plants have a production capacity of 9.5Mt/yr and this really puts into contrast the Cementir Italia deal last week. HeidelbergCement has agreed to buy that company for around Euro57/t. CRH is buying Ash Grove Cement for US$368/t. That’s more that five times as much!

To be fair they are very different markets, with Italy’s cement sector consolidating near the bottom of a business cycle and the US growing with some promise. For comparison with other recent US acquisitions, CRH is offering to pay about the same as Summit Materials did to Lafarge for a cement plant and seven terminals in mid-2015. Other than that a few of the more recent transactions have been between US$200 – 300/t. The gradual price inflation for cement production capacity indicates that there is confidence in the US cement market.

In terms of CRH’s enhanced presence in North America following the completion of the deal, it currently operates two cement plants in the US: the American Cement Sumterville plant in Florida, a joint venture with Elementia, and the Trident plant in Montana. The CRH US division also runs five terminals in the Midwest and Northeast. This compliments Ash Grove Cement’s presence in the West, Midwest and South. Throw in CRH’s Canadian cement plants in Ontario and Quebec and CRH has the makings of a seriously strong cement business in North America. The only obvious impediment could be the close proximity of the CRH Trident plant and the Ash Grove Cement Montana City plant. Both are in Montana within 115km of each other and they are the only integrated plants in the state. A Federal Trade Commission arranged divestment in this location seems likely.

Ash Grove Cement’s chairman Charlie Sunderland, described CRH as his company’s biggest customer when the acquisition was announced. Buying Ash Grove Cement fills in one more piece in CRH’s construction materials puzzle in North America. Its American divisions have generated more than half of its revenue since at least 2014 dominating asphalt, aggregate and ready mix concrete markets. Yet it has lacked a cement market presence to match this. This changes when the deal with Ash Grove Cement completes.

US: Ash Grove Cement has announced that its Chief Operating Officer J Randall Vance has been promoted to Chief Executive Officer. Charles Sunderland, who has held both the chairman and CEO titles, will remain as chairman of the Overland Park-based company.

Vance joined Ash Grove in 2011 as Chief Financial Officer, according to a release. In 2014, he was named as president and COO, filling a position that had been vacant since the death of Charles Wiedenhoft in 2010.

US: Ash Grove Cement has appointed Chengqing (Cheng) Qi as its technical centre director at the company’s headquarters in Overland Park, Kansas. In his new role, Qi will oversee operations of the company’s technical centre. Greg Barger, an American Concrete Institute (ACI) Fellow and Ash Grove’s long-time technical centre director, will retire in 2017. Barger will continue in this role and work alongside Qi until the transition is complete.

Most recently Qi served as technical manager for a cement manufacturer where he was responsible for troubleshooting cement, concrete and aggregate performance, testing materials and evaluating new material sources. Prior to that, he was with Professional Service Industries in Fairfax, Virginia, as a materials engineer and petrographer.

Qi has authored or contributed to more than 20 technical papers in peer-reviewed journals and conference proceedings. He is a member of multiple technical committees for the ACI and ASTM International.

Qi holds a doctorate in civil engineering, with an emphasis on cement and concrete materials, from Purdue University’s School of Civil Engineering in West Lafayette, Indiana, and bachelor’s and master’s degrees in materials science and engineering from Southeast University in Nanjing, China.

US: Ash Grove Cement Company has announced that James P Sunderland, former company chairman and president, died on 27 May 2015. Sunderland joined Ash Grove Lime and Portland Cement Company in 1957 as its corporate secretary in Kansas City. In his 43-year career at Ash Grove Cement, Sunderland held several leadership positions, including serving as the company's chairman and president. During Sunderland's tenure, Ash Grove Cement became one of the largest Portland cement producers in the US.

US: Ash Grove Cement has appointed David Meyer as its new chief financial officer (CFO). Meyer will also serve as vice president of the company. He replaces Randy Vance who was promoted to president and chief operating officer in August 2014. As CFO of Ash Grove, Meyer will direct accounting, treasury, internal audit, tax and information technology functions.

Meyer previously worked as the CFO of Dairy Farmers of America (DFA), a US$13bn dairy cooperative that is the largest privately-owned business in Kansas City. While at DFA, he helped the company divest National Dairy Holdings and acquire a 100% stake in Kemps LLC.

US: Ash Grove Cement Company has announced Alan C Finch as the new plant manager of its Chanute works in Kansas, USA, effective immediately.

"We are pleased that Alan will assume the leadership role of our Chanute plant," said Mike Hrizuk, senior vice president of manufacturing. "This plant opened in 1908 and is the longest running plant in our fleet of eight plants in the USA. We are eager to introduce Alan to the employees and community."

Finch has a 17-year career in the cement industry and comes to Chanute from Ash Grove's Durkee plant in Oregon, where he has been production manager for the past nine years. He previously held the production superintendent position at the same plant for three years.

US: Ash Grove Cement Company has appointed J Randall Vance as its new President and COO. Vance, who served three years as senior vice president of administration and CFO, assumes responsibility for manufacturing and sales of the company's cement operations, as well as continuing to lead its finance, accounting, risk management, information technology and human resources departments.

"Since joining Ash Grove, Vance has demonstrated outstanding leadership skills that fit well in the Ash Grove culture," said Charles T Sunderland, chairman and CEO. "Vance brings a breadth of business experience to Ash Grove, which gives us confidence that he will be a catalyst in guiding the company's performance." Sunderland will remain in his position.

"It is a privilege to be selected to lead such a talented and dedicated team," said Vance. "Our focus on safety, quality and customer service is exceptional in the cement industry. I am eager to continue to grow our business as a supplier of choice."

Before joining Ash Grove, Vance served as senior vice president, CFO and treasurer of Interstate Bakeries Corporation. Prior to Interstate Bakeries, Vance served in a number of corporate finance roles at Farmland Industries. Ash Grove Cement has launched a search for a new CFO.

US: Ash Grove Cement Company has announced that Stuart E Tomlinson has joined the company as its vice president of manufacturing for the Midwest region and will be based in the company's home office in Overland Park, Kansas. He join will Ash Grove on 15 August 2013 and replaces Edwin Pierce, who will retire on 31 December 2013.

"Stu is a cement industry veteran and he possesses more than three decades of experience," said Ash Grove's senior vice president of manufacturing. "He is an industry leader and will be an important part of the Ash Grove leadership team."

In his new role, Tomlinson will direct Ash Grove's cement operations in the Midwest region, which includes four cement manufacturing plants in Chanute (Kansas), Foreman (Arkansas), Louisville (Nebraska) and Midlothian (Texas).

A US environmental pressure group is reportedly claiming that Ash Grove has started the process to close two of its wet kilns in Midlothian, Texas. Ash Grove has retorted that the decision is not final yet.

The move fits with a new emissions timetable imposed by the Environmental Protection Agency (EPA) due to come into effect in 2013. Yet Ash Grove's response also suggests that it is keeping an eye on the impending Cement Sector Relief Act. Approved by the US House of Representatives in October 2011 with strong Republican support, if this bill makes it to law then the EPA will be forced to recind some of its existing rules concerning emissions from cement plants. This situation could help Ash Grove to manage its kiln investment. Either way, it's no wonder that Ash Grove hasn't committed yet.

All this democratic uncertainty contrasts rather nicely with the last missive from the Chinese Ministry of Information and Technology announcing more cement industry targets as part of the latest Five-year Plan. China's cement industry will source 65% of its electrical needs from waste materials by 2015. Simple! China is currently dealing with wet kilns in a similar fashion. They are being 'eliminated.'

Before we become too fixated on supposed Western decline, our third kiln-related story this week follows a test run at the Lafarge-Strabag plant in Hungary. Billed as one of the most environmentally friendly plants in Europe, the 1Mt/yr facility is due to be finished by 2015. Just in time for China's next Five-Year Plan.