Displaying items by tag: CIMAF

Burkina Faso: AVIC International Beijing, in collaboration with Humboldt Wedag GmbH (KHD), has won an engineering, procurement and construction (EPC) contract from Ciments de l'Afrique (CIMAF) to build a 900t/day clay calcination plant. This plant aims to integrate with CIMAF's existing clinker grinding line to produce calcined clay cement, potentially reducing CO₂ emissions by up to 30%, according to the company. KHD will be responsible for designing and equipping the plant with clay calcination technology, while AVIC, as the EPC contractor and KHD's parent company, manages the overall project execution.

KHD's system features a two-stage preheater and flash calciner with a pre-combustor, offering adaptability for the future installation of KHD’s Pyrorotor technology to maximise secondary fuel usage. The technology also includes a colour stabilisation process to maintain consistent supply of grey or black calcined clay. The project is scheduled for completion by mid-2026.

CIMAF Group Vice-President, Malik Sefrioui, said "This project is a major piece of our group decarbonisation roadmap, fully financed by IFC under a green loan form. Two other similar projects are being studied and will be launched very soon. The choice of AVIC/KHD is based on their long track record in cement pyro-processing projects. We are sure that this inaugural partnership will deliver significant added value for both parties."

Burkina Faso: The stone laying ceremony took place on Thursday 8 August 2024 at Ciments de l'Afrique’s (CIMAF) new calcined clay production unit and solar power plant at its plant in Ouagadougou, Burkina Faso. The calcined clay unit is valued at US$50m, while the solar power plant cost US$5.5m, reports Burkina 24. Completion is expected by August 2026.

Ibrahim Traore, president of Burkina Faso, said “The accompanying solar unit should make it possible to reduce production costs and we hope that in a few years, this technology will become popular and will make it possible to reduce cement costs.”

Anas Sefrioui, chair and CEO of CIMAF Group, said “The calcined clay that we will produce here in Burkina will serve as an alternative raw material to imported materials, particularly clinker.”

Chad: The Group Cement of Africa (CIMAF) plans to raise the production capacity of its Chad cement plant from 0.5Mt/yr to 0.7Mt/yr. Anas Sefrioui, President of CIMAF, conveyed this intention to Chad's President Mahamat Idriss Deby Itno, with the intention to meet market demands, reduce costs and create jobs. Sefrioui also announced that the official price of cement bags from the plant will be revised to alleviate public costs. The CIMAF cement plant in Lamadji, north of N'Djamena, commenced operations in June 2017.

A battle over cement pricing in Ghana reached a new stage this week when the Chamber of Cement Manufacturers (COCMAG) hit back at proposed government regulation. Frédéric Albrecht, the chair of the association, told a meeting that about 80% of local production costs linked to cement manufacture are related to the local currency exchange rate. So fixing the price would do little to address the main cause behind rises.

Albrecht was speaking at a stakeholders’ forum organised by the Ghana Chamber of Construction. The group was convened to discuss the government’s proposed Ghana Standards Authority (Pricing of Cement) Regulations 2024 that were formally presented in the country’s parliament in early July 2024. The association argues that the cement sector has not been consulted properly over the proposal and that introducing it could have negative consequences for the construction sector as a whole. It says that imported clinker is subject to numerous taxes and that the average price of cement has actually lagged behind the rate of inflation.

The government is dealing with an economic crisis that forced it to default on its external debts in 2022 and ask the International Monetary Fund for support. This has led to depreciation of the local currency and high inflation. Around the same time the authorities have also been attempting to regulate the cement sector more closely. In 2022 the Ghana Standards Authority (GSA) took action against a brand of cement, Empire Cement, that appeared to be on sale without any of the required permits. Then in the autumn of 2023 the Ghana Revenue Authority (GRA) shut down Wan Heng Ghana’s grinding plant in Tema after the company failed to pay a major tax bill. Action by the GSA followed when it shut down three more plants in the Ashanti Region - Xin An Safe Cement Ghana, Kumasi Cement Ghana and Unicem Cement Ghana - for using inferior materials in cement production.

In April 2024 a nine-member committee was established to monitor and coordinate the local cement industry. Notably, cement producers have been required to register with the committee in order to secure a licence to manufacture cement. Kobina Tahir Hammond, the Trade and Indus¬try Minister, then said in late June 2024 that the government wanted to intervene in cement pricing to protect consumers from what he described as the ‘haphazard’ increment in cement prices by manufacturers. A legislative instrument doing just that was presented in parliament on 2 July 2024. Around the same time the GSA reportedly threatened to close down ‘several’ more cement plants for non-compliance.

The cement industry in Ghana is particularly vulnerable to currency exchange effects as it is dominated by grinding plants. One integrated cement plant, Savanna Diamond Cement, was launched in the north of the country in the mid 2010s. However, this compares to 14 licensed grinding plants in the country reported in the local media. This includes units run by Ciments de l’Afrique (CIMAF), Dangote Cement, Diamond Cement (WACEM) and Heidelberg Materials subsidiary Ghacem and its CBI Ghana joint-venture amongst others. This makes it one of the countries in Sub-Saharan Africa with the most grinding plants, along with places such as Mozambique and South Africa. When the Ministry of Trade and Industry started a consultation on regulating the cement sector in late 2023 it calculated that the country produced 7.2Mt of cement in 2021 and that the country had an overcapacity of 3.5Mt. This gives the country an estimated cement production capacity of just below 11Mt/yr.

Some sense of the growing costs that the cement sector in Ghana is facing can be seen in the Ghana Statistical Trade Report for 2023. Clinker was the country’s third biggest import by value at US$206m. It was only exceeded by diesel and other automotive oil products. The Ghana Statistical Service reported that most of the country’s imported clinker in 2023 came from Egypt, South Africa and its neighbours in West Africa. Both Dangote Cement and Heidelberg Materials flagged up the country’s economy as being hyperinflationary in their respective annual reports for 2023.

Argument and counter-argument over cement pricing is prevalent around the world especially in Africa. Fellow West African country Nigeria, for example, has endured plenty of very public dialogue and debate about the price of cement. In Ghana’s case it seems more likely than not that factors beyond the control of the local cement companies are driving the prices given the grinding-dominated nature of the sector with lots of different companies involved. Negative currency effects and inflation look more likely to be driving cement prices than anything else, although one should always be wary of the potential for cartel-like behaviour by cement producers. The economic crisis in Ghana certainly fits the bill for the conventional introduction of price controls on selected commodities but getting the fine tuning right could be difficult in practice. Fixed prices will reassure consumers in the short term provided supplies hold. Beyond this the actual causes of the high cement prices should emerge in time.

Mali: Morocco-based Ciments de l'Afrique (CIMAF) has held a ceremony marking the laying of the first stone of a new 1Mt/yr cement plant it is building at Natien in Sikasso region. The project has a budget of around US$50m and is intended to be expandable to 2Mt/yr should the market need arise, according to La Nouvelle Tribune newspaper. Cement produced at the plant will be sold domestically and exported. Commissioning is scheduled for early 2026. Moussa Alassane Diallo, Minister of Industry and Commerce, attended the event in addition to members of the National Transition Council, the governor of Sikasso region and, Malick Sefrioui, the Vice President of CIMAF.

Mauritania: The National Confederation of Mauritanian Workers has called a seven-day strike of Ciments de l’Afrique (CIMAF) employees from 31 May to 6 June 2023. IHS Global Insight Daily News has reported that the union called the strike over working conditions at the company and to demand that it elect workers’ representatives. The strike will likely result in cement supply disruptions and backlogs at export terminals.

Burkina Faso: Ciments de l'Afrique (CIMAF) has ordered a Polysius booster mill from Germany-based ThyssenKrupp Industrial Solutions (TKIS) for its grinding plant at Ouagadougou. This is the first industrial reference of the product that promises to allow a greater substitution of clinker with local filler by boosting the fineness and reactivity of the clinker. It will also maintain both cement quality to local standards and production capacity of the exiting ball mill at the unit.

Mohamed Naciri, the Regional General Manager for CIMAF, commented “Burkina Faso is a landlocked country where clinker has to travel at least 1200km to reach Ouagadougou, every technology aiming to decrease the cement clinker factor is welcome, this project is also an important milestone in our decarbonation road map, TKIS is a key partner for CIMAF to decrease our group CO₂ footprint.”

CIMAF owns and operates 13 grinding plants in Africa. It runs plants in Burkina Faso, Cameroon, Chad, Ivory Coast, Gabon, Ghana, Guinea Bissau, Guinea, Mali, and Mauritania. CIMAF's parent company, Omnium des Industries et de la Promotion (OIP), is a cement supplier across north, west, and central Africa, producing about 12Mt/yr. It is the third largest cement producer in Morocco with two integrated plants.

Democratic Republic of Congo: Heidelberg Materials has appointed Abderrahim Touile as the plant manager of its Lukala cement plant, operated by local subsidiary Cimenterie de Lukala.

Touile previously worked as the Industry Director for Vicat in Mauritania. He also worked as production manager for Ciments de l'Afrique (CIMAF) in Burkina Faso. Before these roles he held production roles with Lafarge in Morocco and South Africa between 2002 and 2015. Amongst other business and management qualification, Touile holds as master’s degree in business administration (MBA) from the Sorbonne Business School in France.

Gabon: Ciments d'Afrique (CIMAF) has launched a 32.5 grade of cement intended for masonry work. Local dignitaries, including government minister Pascal Houangni Ambourouet, Owendo mayor Jeanne Mbagou and Moroccan ambassador Abdellah Sbihi, attended the launch event, according to the Gabon Review. The subsidiary of Morocco based CIMAF already sells a 42.5 grade product on the local market for larger structures.

Gabon: A new 0.35Mt/yr production line has started production at Ciments d'Afrique’s (CIMAF) Owendo grinding plant. Spain-based Cemengal supplied a 50t/hr Plug&Grind X-treme grinding plant for the project. Successful commissioning and start-up of the unit was managed remotely from Madrid in Spain due to the coronavirus pandemic. The upgrade cost around US$16m.

The addition brings the plant’s total production capacity to 0.85Mt/yr, according to Direct Infos Gabon. The cement producer is also planning to spend US$120m towards building an integrated plant in the country. Nationally, the country reportedly now has a production capacity of around 1.2Mt/yr.