Displaying items by tag: Capacity

Pakistan: Maple Leaf Cement has announced a potential acquisition of Pioneer Cement, which, if realised, would elevate it to being the second-largest cement producer in the north of Pakistan, raising its capacity from 8Mt/yr to 13Mt/yr.

Maple Leaf Cement and its subsidiary Maple Leaf Capital jointly hold an 18.6% stake in Pioneer Cement, while Habibullah Group owns ~58%. The remaining 23.4% is owned by small private investors.

Egypt: Titan Egypt, a subsidiary of Greece-based Titan Group, plans to invest US$63.5m over the next two years to expand production capacity and increase the use of alternative fuels to reduce costs, according to CEO Amr Reda.

The company operates two cement plants in Beni Suef and Alexandria with a combined capacity of 4.5Mt/yr, which will rise to 5.5Mt/yr following the planned expansions. Titan Egypt currently exports 30% of its production. Exports were 550,000t in 2024, with targets of 850,000t by the end of 2025 and 1Mt in 2026. Key export markets include Libya, Syria, Europe, the US and West Africa, alongside reconstruction projects in Gaza and Sudan.

Tajikistan: The country produced 3.7Mt of cement between January and September 2025, up by 512,000t or 16% year-on-year, according to the Agency for Statistics under the President of Tajikistan. The Ministry of Economic Development and Trade forecasts further growth, with production expected to reach 4.62Mt in 2026 and 4.82Mt in 2027, a 4% annual rise. Tajikistan has 16 cement plants, with more than 80% of total output coming from three Tajik-Chinese joint ventures: Jungtsai Mohir Cement, Huaxin Gayur Cement and Huaxin Gayur Sughd Cement.

New capacity is also under development. Orion Invest is building a 1.8Mt/yr cement plant in the Qubodiyon district of Khatlon province, which will reportedly become the largest facility in the country upon completion. The current largest producer is Tojikcement, near Dushanbe, which opened in 2023 with a 1.2Mt/yr capacity.

India: NCL Industries has commissioned its new cement grinding plant at Thallapalem, near Anakapalle. The greenfield facility was inaugurated by Union Minister of State for Heavy Industries and Steel Bhupathiraju Srinivasa Varma. It adds 660,000t/yr to the company’s total cement capacity, now at 4Mt/yr. Built at an estimated cost of US$28m, the 16-hectare plant will produce ‘eco-friendly’ cement and create around 250 direct and indirect jobs, according to The Times of India. The plant features vertical roller mills supplied by Loesche and will be powered by a 5MW captive solar plant currently under construction.

Vice chair K Ravi said “This facility reinforces our commitment to operational efficiency, product quality and customer trust. With this addition, we are well-positioned to meet rising demand and support India’s infrastructure growth with reliable building materials.”

Uzbekistan: The Uzpromstroymaterialy Association reported that national cement production was 18Mt between January and September 2025, up by 28% year-on-year. Total installed capacity is now 40.5Mt/yr across 42 enterprises, an increase of 0.7Mt/yr from 2024. The rise in production of high-quality grades such as M-500 and M-600 cement led to an 89% decline in imports, which totalled 66,000t in the first nine months of 2025. Imports for the first half of 2025 were 38,000t, down by 91% from 2024.

Cement exports in the first nine months of 2025 were nearly 1.1Mt, almost four times higher than in the same period of 2024. The association said that the CIS free trade regime is supporting the expansion of foreign markets for Uzbek producers, while imports from CIS countries remain duty-free. It said that the competitiveness of domestic producers, their strong supply to the local market and rising export potential are strengthening Uzbekistan’s economic independence.

Afghanistan: Ghori Cement Factory in Baghlan has more than doubled its daily cement production from 250-300t to 700t, according to Shafiullah Wahidi, head of the plant. He said that both the first and second units are operating normally, while construction of the third unit is ‘progressing rapidly’. Wahidi said that a third unit will be completed within 18 months, at an estimated cost of US$86m, increasing the plant’s total production capacity to 5000t/day.

India: JK Cement has commissioned a new 1Mt/yr cement grinding facility at its Prayagraj works, raising the unit’s capacity from 2Mt/yr to 3Mt/yr and the company’s total grey cement capacity from 25.3Mt/yr to 26.3Mt/yr. The project forms part of JK Cement’s 6Mt/yr capacity expansion plan approved in January 2024, which includes brownfield projects in Panna, Hamirpur and Prayagraj, and a greenfield plant in Bihar.

Bangladesh: Most cement plants are operating at less than 30% capacity, far below the global benchmark of 70–80%, according to the Bangladesh Cement Manufacturers Association (BCMA) via The Business Standard. National consumption fell to 38Mt in 2024, less than 40% of total capacity, and has declined further in 2025, forcing producers to cut output and lay off workers.

BCMA president Amirul Haque said “After Covid-19, we began recovering in 2021, driven by renewed construction. But since 2023, the situation has worsened drastically. Entrepreneurs expanded based on government demand. When projects slowed, we faced a severe cash flow crisis. Several small plants have already shut down.”

Bashundhara Cement, which has a capacity of 7.3Mt/yr, is reportedly running at 20% utilisation, while Mir Cement has reduced output to a quarter of capacity. Premier Cement is operating at around 40% capacity and Crown Cement has 60% of its capacity idle. Only Meghna Group of Industries reports growth, though utilisation remains 65%.

India: Aditya Birla Group subsidiary UltraTech Cement will invest US$1.23bn to grow its cement production capacity by 10% to 241Mt/yr. The company’s board has approved new plant projects and expansions amounting to 22.8Mt/yr of additional capacity, scheduled to begin coming online from the start of the 2028 financial year on 1 April 2027.

Chair Kumar Mangalam Birla said “The latest capacity expansion follows US$5.69bn invested in the past five years. The investment reflects the company’s confidence in the Indian economy and the scale of its infrastructure ambitions. When capital is deployed strategically, it energises ecosystems, deepens industrial linkages and creates durable employment. As India enters a transformative era of infrastructure and economic development, UltraTech is well-positioned to meet the rising demand for cement.”

Egypt: The government will issue two new cement plant licences before the end of 2025 to stabilise domestic prices and boost capacity to meet growing regional demand, according to Zawya news. The plan follows a recent meeting between cement producers and industry minister Kamel El-Wazir.

An unnamed official said “The two permits are expected to be released before the end of 2025, as each licence will include its own production line.”

The two plants will reportedly add 1.5-2Mt/yr to Egypt’s cement output. National demand is projected to rise to 52Mt by the end of 2025, up from 47Mt in 2024.