Displaying items by tag: Capacity

Cameroon: Cameroon will increase its cement production capacity by 4.3Mt to 12.7Mt/yr by the end of 2025 with the addition of three new plants in Édéa, according to Business in Cameroon. The new facilities will help meet local demand and support exports.

The first plant, Sino Africaine (Sinafcim) is under construction and will have a 1Mt/yr capacity. It is set to begin production in April 2025. It will employ 200 workers and 90% will be Cameroonian. The second, Central Africa Cement (CAC), has been operational for several months with a 1.5Mt/yr capacity. It currently employs 100 people and aims to reach 200. The third, Yousheng Cement, is being built near Douala and will have a 1.8Mt/yr capacity. National demand in Cameroon is reportedly around 8Mt.

India: UltraTech Cement has increased its production capacity by 1.2Mt/yr through debottlenecking efforts. The producer said that it had identified multiple efficiency enhancement opportunities across various locations as part of its capacity expansion programmes. The additional capacity includes 0.8Mt/yr at the integrated Hirmi plant in Chhattisgarh and 0.4Mt/yr at the Roorkee grinding unit in Uttarakhand. Ultratech’s domestic cement capacity now reportedly stands at 179Mt/yr.

Nigeria: Dangote Group has resumed construction of a 6Mt/yr cement plant in Itori, Ogun State, according to Business Insider Africa. Itori is 10km from Ewekoro, the site of a 3.9Mt/yr plant owned by Lafarge Africa. Construction of the plant is expected to be completed by November 2026. The company will also build ‘Nigeria’s largest seaport’ at the Olokola Free Trade Zone, also in Ogun State. The plant will have two lines and sits on 533 hectares of land.

Ogun State is already home to the 12Mt/yr Dangote Cement Plant in Ibese. Upon completion of the Itori project, the state’s total cement production capacity will reach 18Mt/yr. Dangote Cement reportedly has a production capacity of 52Mt/yr across Africa, with 70% of production in Nigeria.

Aliko Dangote said “We earlier on abandoned our vision of investing in the Olokola Free Trade Zone but, because of governor Dapo Abiodun’s policies and investor-friendly environment, we are back and will work with the government to return to Olokola. Plans are underway to construct the largest port in the country.”

He said that the nearly US$800m Itori cement plant should have been completed earlier, but was delayed due to opposition from former governor Ibikunle Amosun.

India: Dalmia Bharat has commenced commercial production at its expanded cement grinding facility in Lanka, Hojai district, Assam. The expansion by subsidiary Dalmia Cement (North East) has added 2.4Mt/yr to the company’s total production capacity, which has now reached 49Mt/yr. Capacity utilisation stands at 60% on a pro-rata basis. The expansion cost US$80.4m, funded through equity, debt and internal accruals. The additional output is expected to meet rising cement demand in the northeastern region.

Vietnam: Xuan Son Group held the launch ceremony for Xuan Son Cement at the Xuan Son cement plant in Hoa Binh province on 21 February 2025. The plant spans 40 hectares, with a US$196m investment and a production capacity of 3.5Mt/yr. The plant integrates Polysius grinding technology, Flender transmission systems, Haver & Boecker automated packaging technology and electrical equipment and motors from Pfeiffer, Vacuum and ABB. Heat consumption is below 680kCal/kg of clinker, and electricity consumption is under 71kW/t of cement, according to the company. The plant uses refuse-derived fuel in the kiln, as well as waste heat recovery to reduce its reliance on fossil fuels. It aims for zero NO_x and CO₂ emissions.

Philippines: Taiheiyo Cement Philippines has informed the government of its plans to improve its distribution system in Luzon, the Department of Trade and Industry (DTI) said.

The company has doubled the capacity of its US$224m Cebu facility from 50,000 bags/day to 100,000 bags/day. Additionally, it is constructing a distribution terminal in Calaca, Batangas, to better serve Luzon, which accounts for 64% of national cement demand.

"Once operational, this new facility will streamline logistics, optimise supply chain efficiency and ensure timely delivery of cement to this critical region," the DTI said.

India: Dalmia Bharat, through its subsidiaries, has announced a US$400m investment to expand its cement capacity in Maharashtra and Karnataka. The company will build a 3.6Mt/yr clinker unit and a 3Mt/yr grinding unit at its Belgaum plant in Karnataka, alongside a new 3Mt/yr greenfield grinding plant in Pune, Maharashtra. The expansion will be funded through debt and internal accruals. It is expected to increase Dalmia Bharat's total installed capacity to 55.5Mt/yr, including an ongoing 2.9Mt expansion in Assam and Bihar. The new units are scheduled for commissioning by the fourth quarter of the 2027 financial year.

CEO Puneet Dalmia said "This investment is a significant step in our Phase II expansion strategy, bringing us closer to strengthening our position as a pan-India player and reaching our goal of 75Mt/yr capacity by the 2028 financial year. The increase in our production capacity is primarily to meet the growing infrastructure demand in western India."

India: Adani Group will invest US$3bn in Kerala over the next five years. The group will reportedly develop a logistics and e-commerce hub in Kochi and expand its cement capacity in the city.

The producer has already invested US$577m in developing the Vizhinjam port, and according to Adani Ports managing director Karan Adani, the company is investing an additional US$2.3bn.

India: UltraTech Cement has commissioned 0.6Mt/yr of new cement grinding capacity at its Karur grinding plant in Tamil Nadu. The expansion follows the commissioning of a 2.7Mt/yr greenfield grinding unit at the site in April 2024. The plant's total capacity is now 3.3Mt/yr. The additional capacity will reportedly help UltraTech to meet the rising demand for composite cement in South India and improve its blended cement ratio.

The producer's domestic grey cement capacity now stands at 167Mt/yr and its global capacity at 172Mt/yr.

Cuba: Cement production fell to 258,000t in 2024, representing only 10% of the country’s installed capacity, according to the OSDE Group of Business Construction Materials. President Reynolds Ramírez Vigaud attributed the decline to energy shortages amid national financial challenges.

The sector's problems date back to 2017, according to CiberCuba, when capacity utilisation was 58%. Despite initiatives such as the first ‘eco-friendly’ cement production in 2018 and the reopening of the Sancti Spíritus cement plant in 2022, the industry has faced logistical issues and plant shutdowns. This has a knock-on effect on the government’s annual housing plan and the inability to meet domestic demand for cement. The government is also prioritising the export of cement to obtain foreign currency, worsening shortages and increasing prices.

New cement plants at Nuevitas and Santiago de Cuba will begin production in 2025.