Displaying items by tag: Capacity

Democratic Republic of Congo: Cimenterie Kongo (CIMKO) plans to invest over US$300m to expand its cement production capacity from 1.4Mt/yr to 3Mt/yr by 2027. The joint venture between the Rawji Group and Lucky Cement has operated a plant in Songololo, Kongo-Central province since 2018. The investment responds to growing demand from public and private construction and aims to reduce imports and stabilise prices. According to the Central Bank of the Congo, cement consumption reached 2.55Mt in 2023, while local production totalled 2.3Mt, with the shortfall covered by imports.

Other producers are also expanding. China-based WIH Cement plans to raise its capacity to 2.2Mt/yr by 2027, while the Chinese consortium Avic-Conch has partnered with the Congolese government to restart the National Cement plant in Kimpese, Kongo-Central.

The government banned grey cement and clinker imports in the southeast and southwest in July 2024 to support the domestic industry. However, in October 2025, Foreign Trade Minister Julien Paluku ordered an investigation into illegal imports from Nigeria’s Dangote Cement that were reportedly still entering the country due to rising prices of local cement.

Syria: The country is relying on Iraq and nearby countries for fuel and clinker imports to operate its cement plants amid an ongoing fuel oil shortage, according to General Company for Cement and Building Materials head Mahmoud Fadila.

Fadila told state media that plants have shifted to coal temporarily and are importing clinker from Iraq, Saudi Arabia and Türkiye to maintain local supply. Syria currently produces 10,000t/day of cement, or 3.6Mt/yr, far short of the 8-9Mt/yr needed for reconstruction.

In October 2025, Damascus approved a major investment from Iraq’s Vertex Group to rehabilitate and expand the third line at the Hama Cement Plant. The project will raise its capacity from 3300t/day to 11,000t/day with the addition of a new 6000t/day line.

Democratic Republic of Congo: Lucky Cement will expand cement production in the country through its joint venture with the Rawji Group, Nyumba Ya Akiba (NYA). The company announced that NYA will increase its capacity from 1.31Mt/yr to 2.91Mt/yr by adding a fully integrated 1.6Mt/yr line.

Following the project, Lucky Cement’s total capacity will increase to 23.2Mt/yr, including 15.3Mt/yr from Pakistan, 1.74Mt/yr from Basra, Iraq, 3.20Mt/yr from Samawah, Iraq, and 2.91Mt/yr from the DRC.

India: Ambuja Cements has commissioned a 4Mt/yr brownfield expansion of its clinker unit at Bhatapara, Chhattisgarh. The company confirmed the new capacity is fully operational, raising its consolidated clinker capacity to 66Mt/yr. Ambuja Cements has also increased its 2028 financial year capacity target to 155Mt/yr, up from 140Mt/yr, with the additional capacity to be achieved through debottlenecking.

The company will install 13 blenders across its plants over the next 12 months to optimise product mix and raise its premium product cement share. Planned logistics infrastructure upgrades are expected to improve capacity utilisation by 3% over the next two years.

India: JK Lakshmi Cement will invest US$203m to expand clinker and cement capacity in Chhattisgarh, as it looks to strengthen its position in eastern and central India. The company signed a memorandum of understanding for the project during the Chhattisgarh Investor Connect event on 25 November 2025. JK Lakshmi currently operates 16.5Mt/yr of capacity, and will add 2.31Mt/yr of clinker capacity and 1.2Mt/yr of cement capacity as part of the expansion.

“Chhattisgarh has been central to our manufacturing strategy, and this investment strengthens our ability to serve eastern and central India with reliable, efficient capacity,” said deputy managing director Shrivats Singhania.

China: Inner Mongolia Jidong Cement will shut down one 4000t/day clinker line as part of a capacity replacement programme, with its quota redistributed across two other production lines. According to the company, another 4000t/day line belonging to the company will be replaced with 2200t/day of capacity, bringing the adjusted total to 6200t/day.

India: The Global Cement and Concrete Association (GCCA) India said that the cement industry has installed 1.8GW of renewable energy capacity and aims to add 5GW more by 2030, according to Platts. Around 3% of electricity used comes from renewables and 11% from waste heat recovery. GCCA India said that the average alternative fuel thermal substitution rate (TSR) in the sector is approximately 6%, although some plants have successfully achieved TSRs of more than 20%. It also said that there are developments in the installations of hybrid energy systems, which provide 24/7 electricity for the sector.

Blended cement accounts for 73% of production, and India has reportedly begun producing limestone calcined clay cement. Research is also underway into other low-clinker alternatives. According to a March 2025 report by GCCA India and The Energy and Resources Institute, the industry aims to achieve net-zero emissions by 2070. CRISIL forecasts that the sector will add 160-170Mt/yr of grinding capacity between the financial years 2026-2028, which run from April to March, driven by a healthy demand outlook and high capacity utilisation.

Egypt: Cement exports recorded their first decline in five years in the first nine months of 2025, falling by 5% year-on-year, according to Business News Africa. Exports were 14.5Mt, down from 15.3Mt in the same period in 2024. The decline follows the suspension of regulations that had allowed producers to reduce their capacity by 10% annually and instructed companies to prioritise local sales. The decision was halted for two months in May 2025, roughly five months before the dip in exports. Exports were only permitted for surplus quantities.

The policy had initially been introduced by the Egyptian Competition Authority (ECA) in 2021, after producers complained of heavy losses due to low demand and depressed prices. Production rose to 47.8Mt from January to September 2025, up by nearly 20% year-on-year, with local sales rising to 39.2Mt and clinker output rose to 45Mt from 42Mt.

Head of the Cairo Chamber of Commerce’s Cement Division Ahmed El-Zaini said “Egypt’s exports were only 3-4Mt/yr five years ago but surged to 20Mt/yr in 2024, largely at the expense of domestic supply.”

Pakistan: Maple Leaf Cement has announced a potential acquisition of Pioneer Cement, which, if realised, would elevate it to being the second-largest cement producer in the north of Pakistan, raising its capacity from 8Mt/yr to 13Mt/yr.

Maple Leaf Cement and its subsidiary Maple Leaf Capital jointly hold an 18.6% stake in Pioneer Cement, while Habibullah Group owns ~58%. The remaining 23.4% is owned by small private investors.

Egypt: Titan Egypt, a subsidiary of Greece-based Titan Group, plans to invest US$63.5m over the next two years to expand production capacity and increase the use of alternative fuels to reduce costs, according to CEO Amr Reda.

The company operates two cement plants in Beni Suef and Alexandria with a combined capacity of 4.5Mt/yr, which will rise to 5.5Mt/yr following the planned expansions. Titan Egypt currently exports 30% of its production. Exports were 550,000t in 2024, with targets of 850,000t by the end of 2025 and 1Mt in 2026. Key export markets include Libya, Syria, Europe, the US and West Africa, alongside reconstruction projects in Gaza and Sudan.