Displaying items by tag: Cementir Holding

Cementir Group launched two of its lower carbon cement products in the Middle East and Africa markets this week. We’ll take a look at this in more detail and cover other recent products news from cement producers.

Egypt-based Sinai White Cement will manufacture the products under Cementir’s D-Carb umbrella. One will be a Limestone Portland cement, to the CEM II/A-LL 52.5N specification EN197-1, with around a 10% clinker reduction. The other will be CEM II/B-LL 42.5N with around a 20% clinker reduction. Both of these reductions are in comparison to Aalborg White CEM I 52.5R. D-Carb is the name of Cementir’s product range for white low-carbon cements. It was launched in European markets in 2024, with II/ALL 52.5R cement, and then expanded to Asia Pacific regions, including Australia, in early 2025. Cementir says that its customers can switch to D-Carb from CEM I as it “integrates well with their production processes without requiring major formulation changes.”

In late October 2025 Dyckerhoff revealed that it was the first cement manufacturer in Germany to receive general building authority approval (abZ) for the use of CEM VI (SLL) cement in accordance with DIN EN 197-5. The German Institute for Building Technology (DIBt) granted approval for Dyckerhoff’s Lengerich cement plant. CEM VI is a newer type of composite cement similar to CEM II but with a lower clinker content. The SLL type that Dyckerhoff wants to make has a clinker content of 35 – 49 %, granulated blast furnace slag of 31 – 59% and limestone of 6 – 20%. The company says that this cement can be used in more than 60% of all concrete types produced in ready-mixed concrete plants. Its composition is also useful for low-carbon concretes when no fillers, such as fly ash, are available. Dyckerhoff added that the low hydration heat of the cement has a particularly positive effect in massive cast components.

Earlier in October 2025 Rohrdorfer held an inauguration ceremony for a new pilot unit for calcined (they say tempered) clays at its Rohrdorf cement plant. The pilot project started in July 2025 and has been processing up to 50t/day of raw clay. When Rohrdorfer launched the project in early 2024 it said that it was going to use waste heat from the main production line and was also considering the use of hydrogen to provide the remaining amount of heat required. Waste gases produced during calcination were also going to be fed back into the existing waste gas cleaning system of the clinker production line after leaving the pilot plant to further reduce emissions. Rohrdorfer said that its approach was going to be the first time waste heat recovery was going to be used in conjunction with calcining clay.

Meanwhile, in West Africa, Dangote Cement inaugurated its new 3Mt/yr cement plant near Abidjan in the Ivory Coast in mid-October 2024. Around the same time the company launched various products in the country, including its CEM I and CEM II brands 32.5R, 3X42.5N, 3X42.5R and 52.5N. This is a more traditional range of cement products compared to the ones above but note the highlighting of strength. This has been a key selling point for products in this part of the world previously, hence its focus. CEM II is a blended cement that uses lower levels of clinker. One clinker substitute in CEM II products is calcined clay. Gebr. Pfeiffer, for example, said in August 2025 that it was to supply a vertical roller mill to Ciments de Côte d'Ivoire (CIMCI) for clay grinding at its cement plant. There are also a number of other calcined clay projects in the Ivory Coast and other countries in West Africa. Further afield, JK Cement in India also started to market its LC3 clay calcined cement product line in October 2025.

Finally, US-based Amrize launched its ‘Made in America’ label for its cement range this week, “offering builders the guarantee of American manufacturing and quality, supporting American jobs and local communities.” Readers may recall that Amrize was recently owned by Switzerland-based Holcim. However, the company is currently keen to point out that its cement products are “made in the US from its raw materials and processing to manufacturing, meeting rigorous US performance standards.” Amrize does sell blended cements including FortiCem Portland-Pozzolan Blended Cement, ECOPlanet Cements and OneCem Portland Limestone Cement.

Most of the news stories highlighted above demonstrate a trend for blended cements with lower clinker factors. There’s no real change here. This has been happening for a long time and it is being driven by both profit and sustainability motives, although the current bunch of stories may also be turning up to coincide with the COP30 conference in Brazil. Note the inclusion of places outside of Europe and the drive for new blends. Another factor to consider here is protectionism in certain markets, as Amrize’s marketing drive suggests. New blends will also require new certifications, standards and approvals as is the case with Dyckerhoff’s work on CEM VI (SLL). The next trend to watch for will be the market reaction to carbon captured cements, such as Heidelberg Materials’ evoZero product. Will end users pay a premium for zero-carbon cements?

Egypt: Cementir Group has launched two reduced-CO₂ white cement products produced at its Egyptian subsidiary Sinai White Cement across the Middle East and Africa. The D-Carb® range comprises a limestone Portland cement (matching CEM II/A-LL 52.5N requirements according to EN197-1) with around 10% less clinker than the company’s well-known Aalborg White® CEM I 52.5R product, and a CEM II/B-LL 42.5N product that has 20% less clinker than Aalborg White.

“In 2024 and early 2025, we progressively introduced D-Carb products across Europe and the Asia Pacific region, including Australia, where we have received positive feedback from diverse industry segments,” said Michele Di Marino, Chief Sales, Marketing and Commercial Development Officer of Cementir Group. “Today, extending this portfolio to the Middle East and Africa with two tailored variants represents an important milestone in Cementir’s journey toward net-zero emissions by 2050.”

Italy: Cementir Holding’s cement volumes rose by 2% and aggregates by 5%, while ready-mix concrete remained stable at -0.3% in the first nine months of 2025, compared to the same period in 2024. Revenue stood at €1.23bn, down by 0.7% from €1.24bn in the same period of 2024. Earnings before interest, taxation, depreciation and amortisation (EBITDA) declined by 3% year-on-year from €296m to €287m, while profit before tax dropped by 17% year-on-year from €210m to €174m. Despite geopolitical challenges and a weak macroeconomic environment, Cementir confirmed all full-year targets.

Francesco Caltagirone Jr, chair and CEO, said “The results for the first nine months of 2025 are in line with our expectations, with the third quarter showing an improvement in cement and aggregates volumes. We are effectively managing operational challenges while continuing to pursue our strategic objectives and growth path with determination. At the same time, we are accelerating our decarbonisation projects, particularly in carbon capture and storage technologies. While awaiting potential market opportunities, we remain committed to further strengthening our financial position.”

The Deputy Prime Minister of Egypt met with representatives of the cement sector last week to discuss the local market. The key topics were prices, increased production capacity and restarting suspended production lines. Then this week it was revealed that the government was preparing to issue two new cement plant licences by the end of 2025. So, what’s been happening in the local sector?

Readers may recall that the Egyptian government tackled overcapacity issues by way of cement production quotas back in 2021. This solved the immediate problems at the time but, since then, there has been a growing problem with local producers focusing on export markets to the detriment of the domestic market. For example, there was a shortage of cement reported in mid-2024 due to a shortage of trucks. Large quantities of these were being used, it transpired, to transport cement to neighbouring Libya. For more on this read Global Cement Weekly #760.

The price of cement peaked earlier in 2025. At this point the government took action by limiting cement exports to no more than 30% of a company’s production volume and by abolishing the quota system. It later reviewed the status of eight idle production lines in an effort to get them running again. Prices subsequently eased according to local media reports. Before the changes, the Cement Division of the Federation of Egyptian Industries said that the country had a production capacity of 76Mt/yr from 46 lines. Domestic consumption was estimated at 46Mt/yr and exports at 20Mt/yr giving a utilisation rate 87%. Note that this export figure is 30% of the total production of the country as a whole. For the first half of 2025, production increased by 24% year-on-year to 30.7Mt from 24Mt in the same period in 2024. Exports rose by 11.5% to 9.7Mt from 8.7Mt. However, data from Al Arabiya Business shows that exports fell by 25% in May and June 2025 following the government action. Production grew by 16%.

Vicat’s financial report for the first half of 2025 reported that export sales volumes in Egypt represented over 50% of the local subsidiary’s total sales volumes. It also noted that the domestic price surpassed the export price during the reporting period. Titan Group said that its local business had experienced an ‘impressive turnaround’ due to a construction boom in the country. It said that its plants operated at ‘high capacity’ with an alternative fuels (AF) thermal substitution rate of around 40%. It added that it was intending to expand storage capacity to support growing export volumes. By contrast, Cementir endured a tougher trading period due, in part, to less exports following technical problems related to the restart of a local production line.

A source quoted by Al Arabiya from the Export Council for Building Materials noted that there had been a ‘significant’ decline in exports to several major markets, including Libya, Lebanon, the US, Ivory Coast and Ghana. That anonymous source also warned that, if the problem with the domestic market could not be resolved quickly, then the sector risked losing export markets where reconstruction work was taking place. These comments were mirrored by Adam Khalil, a Building Materials Sector Analyst at Al Ahly Pharos Securities, who told local media this week that the anticipated reconstruction of Gaza presented benefits for Egypt-based construction and building materials companies. In particular, he noted the proximity of Sinai Cement to the Gaza Strip. Unfortunately, at the time of writing, the latest ceasefire between Gaza and Israel appears to have been breached.

The other part of the government action has been focusing on increasing AF substitution rates. At the meeting with the Deputy Prime Minister this month the stated aim was to reduce production cuts. To this end, a report on the number of waste recycling plants was reviewed and compared to the requirements of each cement plant. The government intends to set up ‘practical implementation mechanisms’ to maximise the usage of AF. Energy sources have been a particular bugbear for the cement sector in Egypt historically as the government has encouraged producers to switch fuels from time to time.

The wider economy in Egypt continues to face headwinds. Cementir, for example, in its half year report said that the country’s economy was “...being held back by high inflation, devaluation, rising energy costs, pressure on manufacturing industries and a revision of the state budget with the suspension of infrastructure projects.” However, the International Monetary Fund (IMF) upgraded its growth forecast for Egypt in 2025 and 2026 in mid-October 2025. The decision by the government to cap exports of cement and cut the production quota marks a serious change since 2021. It is clearly watching the situation closely. The timing from roughly in the middle of the year should make the effects clear to see in the annual reports in early 2026. We will wait until then.

Italy: Cementir said that its first half results for 2025 were ‘in line’ with management expectations. The group reported revenues of €797m, a 1.9% year-on-year all compared to the same period of 2024. Its profit for the six-month period was €73.5m, a 24.2% fall.

The company reported higher revenues in its Nordic & Baltic region, as well as in Türkiye and Malaysia, although it faced foreign exchange related headwinds in Türkiye and Egypt. Cement sales volumes were broadly stable thanks, the company said, to growth in Türkiye, its Nordic & Baltic region and Malaysia. There was a decline in volumes sold in all its other regions.

The company said that its first half performance was impacted by a fire in the alternative fuel feeding system at its Gaurain plant in Belgium and technical issues during the restart of the second production line in Egypt, which led to a delay in restarting shipments.

Malaysia: Cementir Group subsidiary Aalborg Portland Malaysia has launched CEM II/A-LL 52.5N with 12% lower CO₂ emissions compared to Aalborg White CEM I 52.5N. The product, part of the D-Carb family, maintains high and consistent early-age performance and is aimed at supporting industrial decarbonisation. It will be distributed primarily in Australia, with further availability across Asia.

Aalborg Portland APAC managing director Fabrizio Piero Carraro said “The demand for low carbon white cement is rapidly increasing across APAC markets, particularly in more mature markets like Australia. This growth is being driven by clear policy direction, defined industrial decarbonisation targets and rising environmental awareness among industry players. As a result, we are seeing a strong shift toward white cement solutions that offer both reduced carbon emissions and high performance.”

Türkiye: Cementir Holding subsidiaries Çimentaş and Alfacem have entered a binding agreement to sell 100% of Kars Çimento to Arkoz Madencilik. Kars owns a 0.6Mt/yr integrated cement plant in northeastern Türkiye. The transaction is valued at €51m and is expected to complete by the end of 2025, subject to regulatory approvals. The company currently employs approximately 90 people.

Cementir Holding chair and CEO Francesco Caltagirone said “This divestment is part of our commitment to enhancing our operational efficiency and strengthening our competitive positioning by focusing on high-growth regions.”

Denmark: Cementir Holding subsidiary Aalborg Portland Cement has awarded Christian Pfeiffer an engineering, procurement and construction (EPC) contract for the installation of a QDK-T 250-Z high-efficiency separator for Cement Mills 8 and 9 at its Rørdal plant. The equipment will integrate both mills into a shared separator system, in order to increase their total capacity and facilitate the production of new cements. The upgrade also includes the installation of a single replacement bucket elevator, two air slides with integrated flow impact meters and a bag filter system. Commissioning is scheduled for 2026.

Christian Pfeiffer’s Product Line Manager Cement, Juan Camilo Vanegas Aguirre, said “This was the first EPC offer jointly prepared by our team in Chennai, and reaching this agreement after two years of collaboration is a real achievement.”

Italy: Cementir reported revenues of €368m in the first quarter of 2025, down slightly from 2024. The company said this was despite the reduction in sales volumes in many regions and negative currency exchange effects in Egypt and Türkiye. Earnings before interest, taxation, depreciation and amortisation (EBITDA) also fell slightly to €66.4m from €66.5m. Profit before tax dropped by 48% year-on-year to €30.3m from €56.7m previously.

Cement and clinker sales declined by 6% to 2.24Mt, due to the Turkish government’s ban on exports to Israel active from the second quarter of 2024, as well as the general decline in the ‘main geographical areas’, with the exception of Malaysia, Egypt and China. Ready-mixed concrete volumes rose by 2%, while aggregates remained stable.

Chair and CEO Francesco Caltagirone said “Notwithstanding a modest reduction in cement sales volumes, group revenues for the first quarter of 2025 are in line with the same period of last year, as is EBITDA, which at constant exchange rates would instead have grown by 7.5% over 2024. Despite the current phase of significant geopolitical and trade uncertainty, we are keeping our industrial targets unchanged and continue on our decarbonisation path.”

Denmark: Air Liquide and Cementir Holding, via its Danish subsidiary Aalborg Portland, have signed the European Innovation Fund grant agreement for the ACCSION project at the Aalborg cement plant. The project aims to reduce the plant’s CO₂ emissions by 1.5Mt/yr, with the captured CO₂ transported via pipeline to onshore CO₂ storage facilities.

The value of the Innovation Fund grant is €220m, fully financed by the EU Emissions Trading System.