Displaying items by tag: China
Update on Kenya, March 2023
08 March 2023National Cement is preparing to open its new integrated West Pokot plant in September 2023. Readers may recall that the long-running project was taken over by Devki Group from Cemtech and Sanghi Industries after the Competition Authority of Kenya (CAK) gave it permission to do so in 2019. The original feasibility report by the Kerio Valley Development Authority dates back to 2010. The new plant will have a production capacity of 2.5Mt/yr.
However, this isn’t the only new clinker production capacity that Devki Group, which sells cement under the Simba Cement brand, is preparing to commission. Local media also reports that the company is also preparing to restart the former Athi River Mining Cement integrated plant at Bondora in Kaloleni, Kilifi County. After five months of trial runs the unit should be ready for full operation from April 2023. Devki Group also picked up this plant in 2019 following the long breakup of ARM Cement, after the latter producer entered financial administration back in mid-2018.
Devki Group started out in the steel sector but it has been steadily carving out a presence in the cement industry. The group opened its first cement grinding plant in 2013 and then built a 1.95Mt/yr integrated plant in Kajiado County, south of Nairobi, in 2018. Once the West Pokot plant is commissioned, the company will reportedly have a clinker production capacity of 7.5Mt/yr from three plants.
This kind of growth is making waves in the local cement sector. Since Global Cement Weekly covered the situation in September 2022 (GCW576), an argument has been brewing in Kenya over whether the country should import clinker or manufacture more of its own. This has moved to lobbying the government on whether the duty on imports of clinker should rise from 10% to 25%. Unsurprisingly, the country’s largest clinker producer, National Cement, even before the new plants are operational, has been a major advocate for putting up the import tariff. This carried over into 2023, when local press revealed the minutes of a meeting between the State Department of Industry and the Kenya Association of Manufacturers (KAM), with input from the cement producers. Rai Cement, Bamburi Cement, Savannah Cement, Ndovu Cement and Riftcot were all against raising the tariff, saying that it would enable the largest clinker producers, National Cement and Mombasa Cement, to dominate the market. However, unlike the last such meeting, Mombasa Cement was said to be non-committal on the proposal to increase the duty. Despite the disagreement over the tariff, all of the cement companies imported clinker in 2021.
Graph 1: Rolling annual cement production in Kenya, 2019 - October 2022. Source: Kenya National Bureau of Statistics (KNBS).
Rolling annual cement production in Kenya peaked at just over 10Mt in May and June 2022. Data from the Kenya National Bureau of Statistics (KNBS) shows that monthly production started to fall on a year-on-year basis from July 2022. This is likely to be connected to the elections that took place in August 2022, although wider economic trends such as inflation and high input material prices may not have helped either. Despite this, cement production rose by 5% year-on-year to 8.02Mt in the first 10 months of 2022 from 7.65Mt in the same period in 2021.
Other recent news of note in Kenya includes the restart of clinker production at East African Portland Cement’s (EAPC) Athi River Plant in mid-2022. The upgrade was conducted as part of a general five-year upgrade and expansion campaign by the company. The next steps were announced in January 2023 with a stated intention to consider entering markets in the Democratic Republic of Congo and Rwanda. The other story of note was in December 2022, when China-based Sinoma International Engineering announced that it had signed a deal with Savannah Cement to build a new 8000t/day clinker production line with a 2400t/day cement grinding unit, a 35MW captive power unit and a 13MW waste heat recovery unit. As is standard for Sinoma’s new contract releases, it said that the contract would become active once an “advance payment guarantee” had been received. Later in December 2022 the Kenya High Court intervened to stop two creditors from seizing assets from Savannah Cement and putting it into administration, although the court did acknowledge the company’s debts and a loan repayment default. In January 2023 Mauritius-based Barak Asset Recovery, another related creditor, was approved by the competition regulator to buy a majority stake in Savannah Cement. The current state of that new production line is unknown.
As the two stories above show, it is not just National Cement that is trying to move towards increased clinker production in Kenya. The whole situation is reminiscent of the time before Nigeria declared itself self-sufficient in cement in the early 2010s. Local producers became prominent and the market battle between producers and importers became public. Kenya’s range of different cement companies seem to be more diverse than Nigeria’s were, but a similar type of national interest argument may be rolled out by one side. The other parallel to note with Nigeria is that Dangote Cement is said to have attempted to buy National Cement previously and has also been trying to build its own plant in the country since the mid-2010s. Kenya’s demographics and location make it a prime place for this kind of producer-importer tussle. Let’s wait and see how much the situation has changed when the new plants open over the next six months.
Mozambique: Dugongo Cimentos plans to build a US$192m, 6000t/day cement plant at Nacala-Porto in Nampula Province. The Macao News has reported that the producer expects the plant to create 600 new jobs locally.
Dugongo Cimentos previously inaugurated its 2500t/day Matutuine cement and clinker plant in Maputo Province following a total investment of US$330m in 2021. The company is jointly owned by state-owned SPI Gestão e Investimentos and China-based West International Holding.
Hoffmann Green granted second Chinese patent
06 March 2023China: Hoffmann Green Cement, which produces clinker-free cement products has been granted a Chinese patent, No. CN 201880079822.X, for its clay-based H-EVA cement. The patent comes a year after a similar patent for its H-P2A binder.
H-EVA is a clinker-free cement that is based on an alkaline ettringitic technology. It uses activated clay and is presented in the form of a powder that can be stored in a silo. With a mechanical strength of up to 60MPa at 28 days, its strong technical performance makes it suitable for all types of concrete applications in buildings and on roads.
Julien Blanchard and David Hoffmann, co-founders of Hoffmann Green Cement Technologies, said "Following the granting of a first patent for our H-P2A technology, we are delighted to announce the strengthening of our intellectual property in the Chinese market with the granting of a patent for our clay-based H-EVA cement. This confirms once again our technological lead and the relevance of our low-carbon solutions".
Anhui Conch releases update on domestic CCS plans and cement plant projects in Uzbekistan
03 March 2023China/Uzbekistan: Anhui Conch has released an update on some of its major development projects. Its new plant at Tashkent in Uzbekistan has an investment of around US$260m. The company reports that 30,000m2 of equipment and materials have arrived, the rotary kiln supporting wheels have been hoisted in place, the main body installation of the coal mill has been completed, the structure of the dormitory building has been capped and the main factory area has begun to take shape. It is also building a plant at Brakbash District in Andijan State. Civil engineering and main engineering construction are reportedly underway. The company also has a third cement plant in the country. So far the group has built over 10 cement plants outside of China.
In China, Anhui Conch is building a CO2 energy storage demonstration project at its Baimashan cement plant in Wuhu, Anhui province. The group says that, once complete, the project will be the world's first commercial demonstration project of a CO2 energy storage system. It says that during the low power consumption period, the excess power will be used to compress CO2 at normal temperature and pressure into a liquid. The heat energy generated during the compression process will be stored. The stored heat energy will then be used to heat the liquid CO2 back into a gas, driving the turbine to generate electricity, reducing the cost of electricity. The demonstration project has an area of 40,000m2.
The cement producer says it is working towards a model of ‘one base and five industries’ where cement production links to other industries such as new energy, new materials, environmental protection, the digital economy and the promotion of international trade.
Jiangnan-Onoda Cement suspends operations
28 February 2023China: Taiheiyo Cement subsidiary Jiangnan-Onoda Cement suspended its production and sale of cement on 28 February 2023. Its Japan-based parent company said that it decided to suspend operations due to the 'tougher competitive environment' in China. This came about due to other producers' capacity expansions and 'advances in technical capabilities.' The suspension is in line with Taiheiyo Cement's strategy for the construction of a new business portfolio in Asia, under which it plans to expand its footprint in Southeast Asia and develop its logistics network.
RHI Magnesita reports 'solid performance' in 2022
27 February 2023Austria: RHI Magnesita reported revenues of Euro3.3bn throughout 2022, up by 30% year-on-year from 2021 levels. The refractories supplier's raw materials and shipping costs rose, but it was able to offset the rise by increasing its prices. The company said that this generated Euro600m in additional revenues, enabling it to maintain profitability 'through a challenging economic cycle.' It noted global volatility and uncertainty, which it expects to continue into 2023, for which it forecast a full-year drop in global cement demand. It expects 'strong growth' in India to offset any resulting decline in its sales in other markets.
RHI Magnesita CEO Stefan Borgas said "I am pleased to report growing progress on our mergers and acquisitions strategy, with acquisitions in India, China, Türkiye and Europe agreed or completed during the year. Whilst the outlook for 2023 is more uncertain than prior years due to slowing demand for refractories and softer pricing in certain regions, RHI Magnesita is able to face these challenges in a much stronger condition as a result of the implementation of its strategic cost savings and sales strategies over the past four years."
Holcim increases sales and earnings in 2022
24 February 2023Switzerland: Holcim recorded sales of US$31.2bn during 2022, up by 8.8% year-on-year from US$28.7bn in 2021. Its recurring earnings before interest and taxation (EBIT) were US$5.08bn, up by 3% from US$4.93bn. The group's cement business recorded sales of US$17.5bn, up by 14% on a like-for-like basis. Its EBIT grew to US$3.53bn, up by 1% on a like-for-like basis.
In its Asia Pacific region, Holcim faced high cost inflation in India and reduced demand in China, but reported 'good performance' in Australia. In Europe, the group's cement volumes were ‘softer’ but 'strong pricing' offset cost inflation. It recorded 'strong profitable growth' in Latin America and 'over-proportional recurring EBIT growth' in Middle East - Africa and North America.
Chief executive officer Jan Jenisch said “As we enter 2023, we are continuing our fast pace. We’ve already made seven acquisitions in the first two months of the year, including Duro-Last, a roofing systems leader in the most attractive North American market. We also acquired German roofing leader FDT to expand our commercial roofing presence in Europe, as well as a range of bolt-ons across Europe and the US. I look forward to another year of continued profitable growth and fast-paced transformation, to become the global leader in innovative and sustainable building solutions.”
Reopening Chinese economy forecast to boost Vietnam’s cement exports in second half of 2023
13 February 2023Vietnam: Analysis by SSI Research forecasts that the reopening of the Chinese economy, following its change in public health policy towards Covid-19, should increase cement exports in the second half of 2023. If this happens it is expected to reduce competition between producers in central and northern regions, according to the Việt Nam News newspaper. Signs of a recovery in cement exports to China were already noted in the fourth quarter of 2022. However, an increase in clinker export tariffs from the start of 2023 may presents a fresh issue for the producers. Cement and clinker exports from Vietnam fell by 29% year-on-year to 31.7Mt in 2022.
Cao Jianshun appointed as head of West China Cement
08 February 2023China: West China Cement has appointed Cao Jianshun as its chief executive officer (CEO) and as an executive director. He succeeds Ma Weiping, who has resigned for personal reasons. Cao’s appointment is for one year with the option for re-election.
Cao, aged 50 years, has worked in the cement sector since the early 1990s. He joined Yaobai Special Cement Group in 1994 and eventually became the general manager in the Ankang region of Yaobai Group from 2013 to 2015. He was the general manager of Chzhungtsai Mohir Cement from 2016 to 2018 and vice president of International Cement Investment Management Company until early 2023. He holds a bachelor’s degree in economics management from Central Party School of the Shaanxi Provincial Committee and a master’s degree in business administration from Northwest University in China.
Sinoma CBMI Construction commissions new production line at Ciments du Sahel’s Kirene plant
08 February 2023Senegal: China-based Sinoma CBMI Construction has commissioned a new production line at Ciments du Sahel’s Kirene plant near Dakar. The new 6000t/day line is intended to replace the plant’s existing third production line. Ciments du Sahel signed a contract with Sinoma CBMI to upgrade the plant in 2020.