Displaying items by tag: GCW274
When to call it a day…?
26 October 2016One fascinating statistic stands out in a study on how the Islamic State of Iraq and Syria (ISIS) pays its bills: cement represented 4% of its revenue in 2015 or around US$100m. The Centre for the Analysis of Terrorism (CAT) came up with this figure as part of its analysis on how the group finances itself. Its data was based on available information such as local sources, internal ISIS documents and reports from governments and institutions.
What’s more, the previous year in 2014, CAT estimated that ISIS brought in US$300m from cement sales. The difference in revenue between 2015 and 2014 came about from the group losing control of territory. In late 2014 it controlled four cement plants: the Lafarge Al-Jalabiya plant in Ayn al-Arabin, the Al-Raqqah Guris Cement plant and Fallujah, Kubaisa and Al-Qa’im plants in Iraq. Altogether it had a cement production capacity of 7.5Mt/yr, a higher capacity than 62% of the cement producing nations that are recognised formally by the United Nations. Briefly it had production parity with countries like Angola, Uzbekistan and Kuwait.
However the loss of the Al-Jalabiya and Kubaisa plants has stifled this revenue stream. At its peak ISIS couldn’t have been selling cement for more than something like US$40/t (capacity / revenue) if the plants were operating at full capacity. Yet it’s much more likely that the plants were chronically under-utilised and prices significantly higher in the heat, dust and confusion of a militant group attempting to form a state in a warzone.
Global Cement Weekly has covered previously the furore that erupted when French media accused Lafarge of cutting deals with ISIS to keep its Jalabiya cement plant during the early stages of the Syrian Civil War. At the time of the revelations in June 2016 LafargeHolcim said that its first priority was the safety and security of its employees at the plant before it eventually closed it, although it did not deny accusations directly.
Since then the plant’s former security manager Jacob Waerness has popped up in an interview with Bloomberg in connection with a book he wrote about the affair. According to Waerness, Lafarge stayed in the country for too long before the plant was finally seized by ISIS in September 2014.
The problem for Lafarge, as other multinational companies left the warzone, was that the US$680m plant had only been operational since late 2010 before hostilities broke out in 2011. Essentially, it tried to wait out the conflict and then got left behind. Pertinent to the start of this column, Waerness says that as the more extreme groups took control of the surrounding area he was offered and declined a meeting with the IS finance chief in Raqqa in the summer of 2013. However else one might describe IS, it was and clearly is well aware of the revenue to be gained from functioning cement plants.
LafargeHolcim has since started an internal review into the reported allegations under the auspices of its Finance & Audit Committee. In September 2016 the Iranian-backed Fars News Agency was reporting that US special forces were using the Jalabiya plant as a base. If and when peace comes to the region it will be intriguing to find out what condition the plant is in. Until then, LafargeHolcim will have to wait and take the loss on its investment.
HeidelbergCement appoints new board of directors for Italcementi
26 October 2016Italy: HeidelbergCement, the sole shareholder of Italcementi, has appointed a new board of directors its subsidiary at a shareholder meeting on 19 October 2016. The new members are Luca Sabelli as chairman, Dominik von Achten as executive vice president, Lorenz Näger as executive vice president and Roberto Callieri as chief executive officer.
On 12 October 2016, HeidelbergCement purchased the remaining Italcementi shares that had not been tendered in the mandatory tender offer. From this date HeidelbergCement became the sole shareholder of Italcementi and owns 100% of the share capital. Italcementi shares were delisted from the Italian Stock Exchange on the same day.
Belgium: HeidelbergCement has completed the sale of its operations in Belgium, primarily consisting of Italcementi’s subsidiary Compagnie des Ciments Belges (CCB) to an affiliate of Cementir Holding. The European Commission has approved the agreement.
“With the disposal of the Belgium assets we fulfill the obligation of the European Commission and improve the net financial position of HeidelbergCement after the acquisition of Italcementi,” said Bernd Scheifele, CEO of HeidelbergCement.
HeidelbergCement and Cementir Holding announced the sale on 25 July 2016. The transaction has an enterprise value of Euro312m on a cash and debt-free basis.
Holcim US Hagerstown cement plant celebrates US$96m upgrade
26 October 2016US: Holcim US has officially completed its US$96m upgrade project to its Hagerstown cement plant in Maryland. The two-year modernisation project has helped the plant to adhere to NESHAP environmental rules and has increased production capacity at the site by 0.2Mt/yr.
"A cornerstone of the regional community for 113 years, we recognise the importance of this facility to the Hagerstown community," said John Stull, chief executive officer of US cement operations for LafargeHolcim. "Our investment to modernise clinker production represents our continued commitment to our customers and local manufacturing. The facility will continue to be a strong and reliable partner to the community for many more years to come."
The upgrades to the plant should deliver a more than a 60% reduction to nitrogen oxides (NOx), approximately a 50% reduction to sulfur dioxide (SO2) and more than a 75% reduction to Particulate Matter (PM) emissions from the plant.
Eagle Materials revenue rises slightly in first half of 2016
26 October 2016US: Eagle Materials’ revenue has risen by 2.6% year-on-year to US$630m in the first half of 2016 from US$614m in the same period of 2015. Its net earnings rose by 56% to US$106m from US$67.6m. Revenue from its cement business rose by 10% to US$252m from US$229m. The company singled out the strong performance of its cement business in the second quarter of 2016 with record earnings. However, it also noted that average net cement sales price at its joint venture declined year-on-year due to the shift from oil well cement to construction-grade cement over the past year. Overall cement sales volumes remained static at 2.23Mt in the first half of 2016.
New cement plant in Tunisia to open in 2018
26 October 2016Tunisia: A new 1Mt/yr cement plant in Sidi Bouzid is set to open in 2018, according to Director General of Manufacturing Industry Brahim Chebili in an interview with African Manager. The project is budgeted at US$220m and will create 300 jobs.
Emami Group plans 20Mt/yr expansion drive by 2021
26 October 2016India: Emami Group is planning to build a cement production capacity of 15 – 20Mt/yr by 2021. It started operations at its 5.5Mt/yr cement plant in Chattisgarh in July 2016. In addition, two cement grinding plants are set to open in West Bengal and Odisha, according to the Press Trust of India. The West Bengal plant is due to open in January 2017.
"We aim to be among the top few players in the cement industry. Emami Cement plans to have a manufacturing capacity of 15 – 20Mt/yr over the next three to five years," said Aditya Agarwal, director of Emami Group.
Emami Cement has a limestone mine in Andhra Pradesh where it also plans to build a 2Mt/yr plant with an investment of US$225m. It also plans to build a 6Mt/yr plant in Rajasthan for US$524m.
Initially, the company plans to target markets in Chattisgarh, West Bengal, Odisha and eastern Maharashtra's Vidharbha region. It sells cement under the 'Double Bull' brand.
India: The shareholders of Jaiprakash Associates approved the sale of the group’s cement business to UltraTech Cement. According to the deal, arranged earlier in 2016, UltraTech Cement will buy Jaiprakash Associates' cement plants in Uttar Pradesh, Madhya Pradesh, Himachal Pradesh, Uttarakhand and Andhra Pradesh, which have a total production capacity of 21.1Mt/yr, at an enterprise value of US$2.4bn. In addition, it will acquire a 4Mt/yr grinding plant being built in Uttar Pradesh.
Approval has been obtained from the Competition Commission of India, according to the Press Trust of India. The next step involves seeking approval from the concerned High Court and the final approval from capital markets regulator.
President inaugurates new cement grinding plant in Mozambique
26 October 2016Mozambique: President Filipe Nyusi has inaugurated a new US$24m cement grinding plant in Metuge, Cabo Delgado. The plant has a production capacity of 0.25Mt/yr. Cement produced at the site will be sold under the ‘African Elephant’ brand, according to the Mozambique News Agency. Once construction is complete the plant will employ 67 local workers alongside Chinese technical staff.
China: FLSmidth, Sino Environment Engineering Development (SEPTEC) and China Resources Cement (CRC) have signed a partnership to provide pyroprocessing co-processing systems to cement plants. FLSmidth will be responsible for the design, engineering and integration of the integrated waste burning solution, with SEPETC acting as a general contractor.
The agreement follows a project at CRC's Hongshuihe cement plant that took municipal and industrial waste from the city of Binyang in Guangxi. FLSmidth installed a Hotdisc system that could process 300t/day of waste to support the cement plant’s cement production capacity of 3200t/day.
"China's energy intensive industries, such as cement production, are coming under pressure from the government that wants to rebalance the economy towards a less energy-hungry mode of growth, curb pollution and reduce carbon emissions. CRC plans to initiate several similar municipal solid waste co-processing projects for other cement producers with FLSmidth and SEPETC as partners," said FLSmidth China Country Manager, Cyril Leung.
In China's latest five-year plan, the government encourages more cement producers to co-process municipal solid waste in the cement industry, with an aim of getting 15 - 20% of the cement kilns in the country to be co-processing waste by 2020. In 2017, China will introduce a national carbon-trading scheme in 2017.