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Last month Soyuzcement, the Union of Russian Cement Producers, reported that cement production was on course to grow by 8% year-on-year to 58Mt in 2019. This estimate was based on growth from January to October 2019 followed by a modest rise in November.

Graph 1: Cement production in Russia, 2010 – 2019. Source: CM Pro, Ernst & Young.

The pickup is significant because it’s the country’s first annual resumption of growth since 2014. At that time low commodity prices, a worsening economy and international sanctions broke a fairly steady growth cycle that had started in 2000. The only blip in that run was the global economic downturn around 2008. In the medium to long term Soyuzcement’s review pinpointed growth drivers as being government-backed residential housing schemes, integrated land development projects and an increase in the construction of concrete roads. This increase has been driven by consumption growth in most regions, led by a 12% rise in the Central Federal District although the Volga Federal District started to slow in the second half of 2019.

Figure 1: Russian Federal Districts by cement production in 2016. Source: Soyuzcement.ru.

Anecdotally, this change in the fortunes of the Russian cement industry can be seen in the volume of news coverage on the Global Cement website over the last few years. The mean number of news stories on the country in 2016 and 2017, increased by half in 2018 and then again in 2019. Partly this is down to our attempts to increase our coverage of the region but it also shows a general trend. In the news specifically there haven’t been many new plant projects domestically but there has been a steady stream of upgrades and maintenance related stories. For example, Eurocement subsidiary Kavkazcement reported in recent weeks that it had installed a replacement dry kiln. This has been part of a group of upgrades that Eurocement has started in 2019. On the supplier side both Germany’s Gebr. Pfeiffer and Italy’s Bedeschi opened subsidiaries in Russia in 2019.

One thing that didn’t seem to slow down the growth were mounting tariffs on Russian exports into Ukraine. Russia’s neighbour first blocked imports of cement from Russia in May 2019 due to, what it said was a Russian ban on imports. It then followed this with an antidumping rate of 115% for imported clinker and Ordinary Portland Cement (OPC) from Russia. It also penalised imports from Belarus and Moldova, although at lower rates. Russia’s cement export rates seemed untroubled by this, rising by 13.5% year-on-year to 0.8Mt in the first 10 months of 2019. Exports hit of high of just below 2Mt/yr in 2014 but have since stabilised at around 1Mt/yr. Imports reached around 5Mt/yr in the early 2010s and have been slowly declining since then, reaching 1.5Mt in 2018.

The lowered production rate that the Russian cement industry has faced over the last five years has been noteworthy given the apparent low capacity utilisation rate. The Global Cement Directory 2019 records the country as having a production capacity of 111Mt/yr. This gives Russia a capacity utilisation rate of 48% in 2018! Unlike, say, the countries in southern Europe that have had to rationalise their cement industries following the post-2008 decline, Russia may have structural aspects to the industry that have helped protect it from lower utilisation rates. These include relatively low export-import rates and the large size of the country with limited sea access to many regions. Most of its production capacity is located in the west but a sizable minority of plants are based further east across the Ural, Siberian and Far Eastern regions. Even under subdued economic conditions, plants in these places are likely to be less susceptible to foreign imports, for example.

Looking ahead, the question is whether the current growth that the cement industry is enjoying is viable once government spending slows down. Alongside this the industry could also focus on sustainability. As the government announced in early January 2020, the country expects to face both negative and positive effects from climate change. The cement industry could be at the front of this trend if it decides to clean up production and/or move into new markets as the Arctic region opens up.

Nigeria: Dangote Cement has appointed Michel Puchercos as its new chief executive officer (CEO) and group managing director. He succeeds Joseph Makoju, who will retire at the end of January 2020.

Puchercos holds over 20 years of experience in the cement industry, having served in various roles at Lafarge including president and CEO of Lafarge Halla Cement, Director of Strategy and Systems at Lafarge Gypsum and CEO of Bamburi Cement in Kenya, Hima Cement in Uganda and chairman at Mbeya Cement in Tanzania. His last appointment was as the Group Managing Director and Country CEO of Lafarge Africa.

Canada: McInnis Cement has appointed Baudouin Nizet as its president and chief executive officer (CEO) with immediate effect. He succeeds Jean Moreau, who worked as the interim president and CEO since mid-2018.

Nizet career in the cement industry, includes working at CRH Canada / Holcim Canada as Senior Vice President for Quebec and the Atlantic Region from 2006 to 2013 in Montreal, then in Toronto as president and CEO from 2013 to 2017. Until recently, he was Senior Vice President at Stuart Olson Building Group, a construction company based in Calgary. In addition to serving as a director of the Cement Association of Canada for several years, he also served until 2017 as Vice Chair of the Board of Directors of the Canada Green Building Council, responsible for LEED certifications in eco-responsible constructions.

McInnis Cement has also appointed Alex Wojciechowski as its chief operating officer. Wojciechowski holds over 30 years of experience as a manager in the cement industry in Canada and in the US. He has held various positions ranging from Maintenance Manager to Plant Manager to Industrial Manager. His expertise covers both cement operations and constructing and commissioning industrial equipment investment projects.

Trinidad: Guillermo Rojo De Diego, the general manager of Trinidad Cement, has taken over responsibility for the company’s subsidiary, Readymix (West Indies). It follows the reassignment of the former general manager Nigel Tozer to a new role within Cemex Group.

Finland: Metso has appointed Giuseppe Campanelli as President, Minerals Services business area and a member of its executive team. Previously he was a member of the Minerals Services business area management team heading Professional Services. It has also appointed Kalle Sipilä as President, Pumps business area and a member of the executive team. Prior to this, he was operationally in charge of the pumps business area in addition to his role as head of Finance and Business Control of the Minerals Services business area.

The new appointments follow the resignation of Mikko Keto, Metso’s former president of its Minerals Services and Pumps business areas.

UK: Bunting has appointed Alan Why as its UK Sales Manager overseeing all external sales activity. His engineering career began as a radio-frequency (RF) electronics design engineer and evolved into the role of Sales & Marketing Director of a small electronics company serving the defence electronics market. Why has developed magnet-related business for Bunting since he joined the company in 2013. The responsibilities of his new role cover a wider product range including magnets, magnetic separators and metal detectors.

Bunting is a designer and manufacturer of magnetic separators, metal detectors, magnets, magnetic assemblies and magnetising equipment. The Bunting European manufacturing facilities are in Redditch, just outside Birmingham, and Berkhamsted, both in the UK.

UK: Cemex has entered a conditional agreement with Breedon Group for the divestment of certain UK assets, including 49 ready-mix plants, 28 aggregate quarries and a cement terminal for Euro211m including Breedon Group’s assumption of Euro27.3m lease liability. Cemex UK retains the 1.2Mt/yr Rugby cement plant in Warwickshire. Breedon Group CEO Pat Ward said, “We expect the deal to be accretive to both earnings and free cash flow in the first full year, with a positive ongoing impact on the cash generation of the enlarged Group.” Cemex CEO Fernando Gonzalez said that the transaction ‘further rebalances our portfolio into our core markets, enhances our profitability and enables us to continue to focus on deleveraging.’

The businesses being handed over also include concrete products operations, depots and asphalt plants and fall under all six of Breedon Group’s regional divisions. Ward has said the acquisitions will significantly enlarge the group’s footprint in underrepresented divisions, implying that the cement terminal in question may be the Leith terminal in Scotland or the Newport terminal in Wales, two regions in which the company currently has no terminals to receive cement produced at its 1.5Mt/yr integrated Hope cement plant in Derbyshire. Breedon Group will seek to hire employees working on the operations from Cemex and expects to bring its total UK personnel to 3600 people as a result. It says its mineral reserves will exceed 1.0Bt.

Cemex UK retains 259 concrete plants and 36 aggregates quarries and dredging operations. Cemex said it ‘will retain a substantial integrated business in the UK encompassing cement production.’

US: The attorney’s office of Harris County in Texas filed a lawsuit against Sesco for alleged public safety and environmental violations following multiple complaints to the Harris County Pollution Control Board about dust. Piles of debris in an outdoor area of Sesco’s Houston cement terminal may have caused high dust levels in and around the facility and high pH levels in water located nearby. Houston Business Journal conjectured that the stockpiles might consist of surplus cement being stored unlawfully. Sesco stands accused of operating two silos and three hoppers without proper environmental clearance. Inspections in 2019 uncovered set cement in storm drains at the facility.

Iran: Shahrood Cement Company, which operates a 1.9Mt/yr integrated cement plant in Shahrood in north-eastern Iran, produced over 0.2Mt of cement over the nine month period ending 21 December 2019. Semnan province Industry, Mine and Trade Organisation chair Behrouz Asvadi said that all of the cement produced by the company was exported to countries on the Caspian Sea as well as to Afghanistan and Uzbekistan. Revenue over the period was US$5.06m. The company is meeting to discuss issues in shipping and crediting.

US: Holcim US’s 1.9Mt/yr Portland cement plant in Colorado has become the latest site to host a large-scale cement plant carbon capture and storage (CCS) study. Holcim US, in partnership withCanada-based Svante, France-based Total and US-based Occidental subsidiary Oxy Low Carbon Ventures, will install a facility designed to capture 0.73Mt/yr of CO2, which Occidental will take for safe storage underground. The study will assess the financial viability and design requirements of such an installation on a permanent basis.