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Alternative fuels in Brazil, August 2025

27 August 2025

We return to Brazil this week where Cimento Itambé has inaugurated a new kiln at its plant in Balsa Nova, Parana. The US$92m investment has added 0.6Mt/yr of cement production capacity to the unit, bringing its total to 3Mt/yr. Notably, the new kiln is intended to support the use of alternative fuels (AF) such as biomass and industrial waste. Local press reports that the new kiln can operate with a 50% AF thermal substitution rate (TSR) and in tests it has reached as high as 67%.

Local market leader Votorantim Cimentos has also embarked on an upgrade programme linked to increasing co-processing rates. In May 2025 it said that it had received and begun installing a new cement mill, supplied from China, at its Salto de Pirapora plant near São Paulo. Earlier in August 2025 it revealed that it was spending US$60m on upgrades at its Nobres and Cuiabá plants in Mato Grosso. A new cement grinding mill is to be installed at the Nobres plant. This should increase the site’s cement production capacity to 1.2Mt/yr from 0.6Mt/yr. At Cuiabá the company is installing a tyre shredding unit via its Verdura subsidiary to support increased rates of co-processing of AF. Work on these projects is set to start in 2025 with completion scheduled by the end of 2026.

These schemes are part of the group’s larger US$920m upgrade investment plans across the country. Announced in early 2024, this is intended to increase competitiveness and co-processing capacity and reduce CO2 emissions. It will also add 3Mt/yr to the company’s production capacity. An investment of US$150m from the International Finance Corporation (IFC) in 2023 to Votorantim to support the uptake of AF is likely to have helped the decision to upgrade. The company currently has a target of a 50% TSR by 2030.

Of the other major producers, CSN is also aiming for a 50% TSR by 2030. It said in its 2024 sustainability report that all of its kilns were capable of processing AF. It also highlighted upgrade work at its Alhandra, Paraíba, plant in 2024 to handle, store and transport fuels, including biomass. InterCement reported some relatively high TSRs at individual plants in Brazil in 2023. For example, its Ijaci plant in Minas Gerais reportedly had a rate of 42%.

National Cement Industry Union (SNIC) data shows that the co-processing rate of AF reached 32% in 2023. The union says that this puts the sector ahead of its next target of 30% in the mid-2020s. The next one is to reach 35% by 2030. For reference, back in 2019 the country’s Cement Technology Roadmap reported that around 60% of cement kilns in the country were licensed by environmental agencies to co-process waste.

GCW724 Graph 1 

Graph 1: Sales of cement in Brazil, 2017 - 2025. Source: SNIC.

Looking at the domestic industry in general, SNIC reported growth in 2024 and the first seven months of 2025. Sales for the first seven months of the year grew by 4% year-on-year to 38.2Mt. This has been attributed to the real estate sector, boosted by the Minha Casa Minha Vida housing programme, and an expanding job market. Yet jitters remain, with fears of an economic slowdown in the second half of 2025 and uncertainty on how new US tariffs might affect the cement industry indirectly. Despite only exporting around 65,000t of cement in 2024 though, the association is wary of any indirect effects of tariffs.

It’s no surprise that cement plants in Brazil are prioritising AF usage. The market is buoyant and co-processing offers one of the cheapest routes to decarbonising cement production in the short-to-medium term. Increasing the use of AF can also potentially hedge against the cost of imported conventional fuels, such as coke, that are priced in US dollars. This is one example of SNIC’s concern over indirect effects on the cement industry from US tariffs via currency volatility. Expect AF rates to carry on rising.

The 18th Global CemFuels Conference & Exhibition on alternative fuels for cement and lime will take place on 17 - 18 September 2025 in Milan, Italy

Published in Analysis
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Fahd Abdullah Al Rajhi appointed as chair of Najran Cement

27 August 2025

Saudi Arabia: Najran Cement has elected Fahd Abdullah Al Rajhi as the chair of its directors for a four-year period. Majed Ali Hussain Musallam was also elected as vice chair.

Published in People
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Christopher Ashworth resigns as president of FLSmidth Cement

27 August 2025

Denmark: Christopher Ashworth has resigned as the president of FLSmidth Cement. A new president will be announced for the company after it has completed its divestment to Pacific Avenue from FLSmith. In the interim period Cori Petersen, the Executive Vice President of FLSmidth, will work as the acting president of FLSmidth Cement. Ashworth joined FLSmith Cement as its president in 2023. Previously he worked as the vice president and managing director of Eurotherm, a subsidiary of Schneider-Electric.

Published in People
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Anhui Conch raises profits in first half of 2025

27 August 2025

China: Anhui Conch’s revenues fell by 9% year-on-year to US$5.77bn in the first half of 2025 from US$6.37bn in the same period in 2025. Its net profit grew by 32% to US$587m from US$445m. Its net sales of cement and clinker remained stable at 127Mt. The group said that despite facing “insufficient demand, intensified competition and volatile market conditions” it managed to improve its efficiency, reduce operation costs and expand its market. Notable cement sector achievements during the reporting period included signing a deal to buy selected assets from West China Cement in China, acquiring Conch West Papua Cement in Indonesia and completing a 5000t/day production line at Phnom Penh in Cambodia.

Published in Global Cement News
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Savannah Cement acquired for US$29.4m

27 August 2025

Kenya: A group of four flour mill owners and associates has acquired Savannah Cement for US$29.4m, according to local press. The producer had been under administration for two years after it owed lenders KSB and Absa Bank debts of US$108m. The Competition Authority of Kenya approved the deal on 25 August 2025 without conditions, saying it posed no competition or public interest concerns.

Published in Global Cement News
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Riyadh Cement and National Center for Waste Management test iron slag in OPC

27 August 2025

Saudi Arabia: The National Center for Waste Management (MWAN) completed a five-month trial with Riyadh Cement on the use of iron slag in ordinary Portland cement, according to the Saudi Press Agency. The study used 1274t of slag and showed that adding 1 - 2% improved the cement’s properties. MWAN said that the results confirm the feasibility of using industrial byproducts to cut waste and reduce CO₂ emissions.

Published in Global Cement News
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Thai cement demand forecast to fall by 6% in 2025

27 August 2025

Thailand: Domestic cement sales are expected to decline by 5.5% year-on-year to 34.7Mt in 2025 due to a contraction in private construction, particularly new housing projects, according to local press. In the first quarter of 2025, sales rose by 9.6% to 8.8Mt. Government projects will continue to expand but at a slower pace than in 2024, which is reportedly insufficient to offset weaker private demand. Political uncertainty may delay the 2026 budget and new project bidding, which could impact demand for government construction projects from late 2025 into 2026.

Published in Global Cement News
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Researchers develop self-cooling cement

27 August 2025

China/US: A team led by Fengyin Du, then at Southeast University in Nanjing, developed a new cement formulation that reflects sunlight and emits heat more effectively than ordinary Portland cement, according to the New Scientist. The cement incorporates reflective ettringite crystals on its surface, which Du says “works like a mirror and a radiator, so it can reflect sunlight away and send heat out into the sky, so a building can stay cooler without any air conditioning or electricity.”

To make it, the researchers produce tiny pellets from limestone and gypsum, which are ground and mixed with water before being poured into a silicone mould covered in small holes. Ettringite crystals grow in slight depressions on the surface created by air bubbles, while an aluminium-rich gel allows infrared light to pass through, lowering heat retention.

Du said that tests at Purdue University, Indiana showed the cement’s surface was 5.4°C cooler than the air and 26°C cooler than conventional cement under the same conditions. The process is reportedly scalable and costs US$5/t less than ordinary Portland cement, as it can be produced at lower temperatures.

Published in Global Cement News
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First CO₂ shipment from Heidelberg Materials’ Brevik plant stored underground

26 August 2025

Norway: TotalEnergies, Equinor and Shell have announced that the first CO₂ volumes were transported by ship from Heidelberg Materials’ Brevik cement plant to Northern Lights’ Øygarden facilities. They were then injected 2600m under the seabed, 100km off the coast of western Norway. Phase one of the project has a storage capacity of 1.5Mt/yr. A second phase, approved in March 2025, will expand capacity to more than 5Mt/yr from 2028.

TotalEnergies’ senior vice president of carbon neutrality Arnaud Le Foll said “With the start of operations of Northern Lights, we are entering a new phase for the CCS industry in Europe. This industry now moves to reality, offering hard-to-abate sectors a credible and tangible way to reduce CO₂ emissions.”

Published in Global Cement News
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Biskria Ciment exports 28,000t of white cement to US

26 August 2025

Algeria: Biskria Ciment has exported 28,000t of white cement to the US from the port of Annaba aboard the M/V Anhui, according to the Annaba Port Company via L’Expression newspaper. The exports continue despite a 30% US customs duty on Algerian imports.

The company said it is maintaining shipments by leveraging the quality and price competitiveness of its cement.

Published in Global Cement News
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