Displaying items by tag: GCW729

Heidelberg Materials announced this week that it had received the funding clearance to build a carbon capture and storage (CCS) unit at its Padeswood cement plant in Cymru (also known as Wales). Construction on the project will start later in 2025 with net zero cement production expected in 2029. The upgrade will be the group’s first full-scale carbon capture facility. It will capture around 0.8Mt/yr of CO₂ at the site or around 95% of the CO₂ emissions from the process. As the captured emissions will also include biogenic CO₂ from biomass fuels - including domestic food, wood and paper wastes - cement produced at the plant could potentially be net negative.

Just like Heidelberg Material’s first large-scale CCS project at the Brevik cement plant in Norway, the work at Padeswood is part of a larger government-backed decarbonisation cluster. In this case it’s the HyNet North West project. Captured CO₂ from Padeswood will be transported via an underground pipeline for storage under the seabed in Liverpool Bay. The wider cluster will also produce, transport and store hydrogen. A waste-to-energy company Encyclis also announced this week that it had also agreed terms with the government for its Protos CCS project.

It is worth noting the differences between Heidelberg Material’s first two large-scale CCS projects. Padeswood, like Brevik, will use an amine-based carbon capture system but the technology is likely to be provided by a different supplier. Mitsubishi Heavy Industries (MHI) and Worley were awarded the contract for the Front End Engineering Design (FEED) phase of the project in 2024 with the intention of using MHI’s Advanced KM CDR Process. The funding model is also different for Padeswood. In Norway the original estimate was that over three-quarters of the carbon capture unit would be paid for using state aid and over two-thirds of the funding for the transport and storage of CO₂ would come from the government. Large sums of government grant funding could be seen entering Heidelberg Materials’ balance sheet in 2024 for example. By contrast, Heidelberg Materials says it has agreed a ‘contract for difference’ (CFD) with the UK government. Under the terms of this contract the cement company will provide the upfront investment to build the project and will also be responsible for any additional costs over the agreed contract price. The CFD will likely track the carbon price in the UK Emissions Trading Scheme (ETS).

The wider picture is that the UK government allocated just under €25bn in late 2024 towards two decarbonisation clusters with the funding to be made available over 25 years. However, the completion date for the Padeswood CCS of 2029 is, coincidentally, the latest year by which the next UK parliamentary election could be held. The incumbent Labour party is currently behind in the polls to the populist Reform UK party. The deputy leader of the latter said that his party would cut all "net stupid zero" policies if they entered government. It is likely that the arrangement between Heidelberg Materials and the UK government is legally binding for decades to come with provision for all sorts of eventualities. Yet readers may recall the decision by the second Trump administration in the US to cancel funding for various carbon capture projects including at least one cement project. There is also opposition from various groups in the UK to carbon capture generally and from some groups to HyNet specifically. HyNot, for example, applied for a judicial review in August 2025 challenging the government’s decision to allow Italy-based Eni to store carbon dioxide in Liverpool Bay.

Another issue is that UK cement production dropped to 7.3Mt in 2024, the lowest level since 1950. The impending carbon border adjustment mechanism (CBAM), due in 2027, should help local producers fight off imports but if the market stays down then the production base may need to be rationalised. A cement plant with a new CCS unit linked to the government’s flagship decarbonisation cluster doesn’t seem an obvious choice for closure anytime soon though.

From here it’s all about building new carbon capture projects at different cement plants in different locations with different technologies and so on to determine what works and what doesn’t. A major part of this phase is deciding what kind of government involvement fits and trying it out over the coming years. To end, a CCS project in the north of the UK is poignant given that the Industrial Revolution started here in the late 18th Century. ‘Pob lwc’ (good luck) to all concerned!

Saudi Arabia: Southern Province Cement has appointed Saud bin Safar Al-Bargan as its CEO.

Al-Bargan holds over 25 years of professional experience with 15 years in the cement and building materials sector. He joined Southern Province Cement in 2011. Notable roles he has held at the company include Director of Marketing and Sales, Director of Planning and Business Development, Director of Engineering Services, Director of Supply Chain Management, Executive Vice President of Operations and Operations, and secretary of the board of directors. He is a graduate in applied mechanical engineering from King Fahd University of Petroleum and Minerals.

UK: Holcim UK has appointed Jan-Willem Verkaik as the Project Director for its carbon capture project at its cement plant at Cauldon in Staffordshire.

Verkaik holds over 30 years’ project management experience, having overseen the planning and execution of gas developments in countries including Brunei, Iraq, Norway, Russia and the UAE. Much of his career has been spent working for Shell and related companies. He worked for Brunei Shell Petroleum on offshore projects from 2007 to 2013. He later held positions with Shell and joint-venture Basrah Gas Company. He is a graduate in mechanical engineering from the University of Twente in the Netherlands.

Canada: Progressive Planet has appointed Doug Brown as president and Chief Technology Officer (CTO) at its subsidiary Progressive Planet Alberta. He has been on the advisory board of Progressive Planet since 2020. With this full-time role, he will be responsible for opening and operating the company’s new C-Quester Cement Lab in Calgary. He will also oversee all research and development activities for the Progressive Planet group of companies.

Brown holds a PhD in materials chemistry from the University of Calgary. He started his career as a research scientist at the University of Calgary working on direct air capture (DAC) where he was part of Carbon Engineering Group. Later, he was part of the founding team of ZS2 Technologies, where he led the development of various magnesium-based cement products as its CTO.

Pakistan: Flying Cement says that its CEO Agha Humayun Khan died on 22 September 2025. Khan had been in post since 2006. It described him as a “distinguished leader” and said that “his contribution to Flying Cement Company was significant.” He was reappointed as CEO for three months in May 2025. The cement company has started proceedings to appoint his successor.

Malawi: Huaxin Cement successfully ignited its new 2000t/day clinker production line on 28 September 2025, marking the official start of trial production, according to a post on Linkedin by the producer. Once fully commissioned, the plant will add 0.8Mt/yr to the company’s cement capacity. The project reportedly incorporates energy-efficient equipment, low-carbon calcination technology and a full-process DCS automated control system, creating a closed loop from raw material crushing to packaging. The facility will generate 500 direct jobs, with 90% allocated to local workers.

Construction began on 28 October 2024 and was completed in just 11 months. The company said close coordination between the plant and EPC teams helped overcome multiple challenges to deliver the project.

Rwanda: Cement producer Cimerwa will invest about US$190m in a new clinker plant, aiming to reduce its dependence on imports and save an estimated US$2.88bn in foreign exchange over the next 25 years. CEO Mangesh Kumar Verma said the plant, which will be built in Musanze, is expected to begin operations within two years with a capacity of 0.72Mt/yr of clinker. The plant will meet the company’s local demand of 0.54Mt/yr, with the surplus exported. CIMERWA CEO, Mangesh Kumar Verma, said that if limestone reserves prove larger than expected, there is provision to add another line. The investment follows rising costs from importing clinker, which currently amount to around 0.36Mt/yr at a cost of US$3.7m–4.0m. Verma added that clinker makes up about 70% of cement production costs, rising to 95% when imported.

Cimerwa’s unaudited financial results for the nine months ending 30 June 2025 showed that revenues were up by 50% year-on-year to US$75m, driven largely by its July 2024 acquisition of Prime Cement. However, profit before tax dropped by 23% to US$7.7m, reportedly due to input cost increases and continued depreciation of the Rwandan Franc. The company said that the Musanze clinker plant will stabilise production costs and position Rwanda as a net exporter, supporting large-scale infrastructure projects such as the New International Airport in Bugesera.

India: Dalmia Bharat, through its subsidiaries, has announced a strategic investment of approximately US$397m in Maharashtra and Karnataka. The company will set up a 3.6Mt/yr clinker unit and a 3Mt/yr grinding unit at its existing Belgaum plant in Karnataka, alongside a new greenfield split grinding unit of 3Mt/yr in Pune, Maharashtra. The projects, funded through a mix of debt and internal accruals, are expected to be commissioned by the fourth quarter of the 2027 financial year. Following completion, and factoring in ongoing 2.9Mt/yr expansions in Assam and Bihar, Dalmia Bharat’s installed capacity will rise to 55.5Mt/yr.

The Belgaum expansion will strengthen supply in southern Maharashtra and deepen the company’s reach in Karnataka, while the Pune plant will focus on the untapped western Maharashtra markets.

Puneet Dalmia, managing director and CEO of Dalmia Bharat, said “This investment is a significant step in our Phase II expansion strategy, bringing us closer to strengthening our position as a pan-India player and to reach our intermittent goal of 75Mt/yr capacity by the 2028 financial year. The increase in our production capacity is primarily to meet the growing infrastructure demand in Western India.”

Thailand: The Thai Cement Manufacturers Association (TCMA) has signed a memorandum of understanding (MOU) with the government of Saskatchewan in Canada, represented by the Ministry of Trade and Export Development, to strengthen cooperation in sustainable industrial development and decarbonisation. The agreement focuses on energy transition and advanced carbon capture, utilisation and storage (CCUS) technologies, with potential pilot projects to be explored under the Saraburi Sandbox project. A joint working group will be established to drive implementation and progress will be reviewed annually.

Nopadol Ramyarupa, vice chair and acting chair of TCMA, said “This collaboration aims to accelerate the Thai cement industry’s progress toward achieving the Net Zero 2050 goal by facilitating collaboration on technological advancements on green energy transition and CCUS technologies. Furthermore, if a pilot project can be established in Saraburi Sandbox, it would be beneficial in supporting Thailand’s green economy. It could serve as a role model on industry decarbonisation and inspire the regional and beyond.”

Warren Kaeding, Minister of Trade and Export Development, Saskatchewan, said “This partnership demonstrates how Saskatchewan’s expertise in clean energy and innovation is creating global opportunities. The collaboration with TCMA provides not only an opportunity to share knowledge and experience with Thailand and ASEAN but also reinforces Canada–Thailand relations in advancing greenhouse gas reduction, a critical global agenda, alongside expanding trade and investment opportunities between our countries.”

India: Around 15t of illegal narcotic drugs, valued at US$902,000, were incinerated at Ultratech’s cement manufacturing plant in Khor, Neemuch district, Madhya Pradesh, as part of a major operation by the Ministry of Home Affairs. Deputy Inspector General of Police (DIG) Nimish Agrawal said the drugs had been seized in about 200 cases registered across seven districts of the Ujjain range. He added that the contraband was destroyed in line with prescribed procedures.