Displaying items by tag: Gebr Pfeiffer

Philippines: Germany-based Gebr. Pfeiffer says a ready2grind system it supplied to Petra Cement started in early December 2019. The clinker grinding mill is operational at a grinding plant on the Zamboanga Peninsula in Mindanao. No value for the order has been disclosed. Petra Cement’s sister company , Big Boss Cement, has also ordered a modular mill system from Gebr. Pfeiffer.

Philippines: Gebr. Pfeiffer has received an order for a modular four-roller ready2grind 2500 vertical grinding unit to Big Boss Cement’s Porac, Pampanga plant. It says that the mill will have a production capacity of 70t/hr of cement, ground to a fineness of 4000cm2/g. The company will additionally supply a packing plant module for bag and bulk loading.

Gebr. Pfeiffer said that in spite of delays to the unit’s commissioning due to coronavirus lockdown, it “has experienced specialists on site and is therefore able to support the customer in this phase.”

Germany: Gebr. Pfeiffer has launched a range of webinars and individual analysis and advice sessions in order to support cement producers preparing for start-up after the global coronavirus crisis. The services include webinars about vertical roller mill grinding and the Gebr. Pfeiffer MVR roller mill range and ready2grind modular system, as well as individual remote inspections. Gebr. Pfeiffer is also offering individual start-up support sessions.

Togo: Cim Metal Group subsidiary Cimco has received a Gebr. Pfeiffer 6400kW, CEM I - CEM IV MVR 6000 C-6 grinding mill. Germany-based Intercem Engineering will install the mill, which grinds CEM-I to a fineness of 3800cm2 at a rate of 370t/hr, at Cimco’s Lomé grinding plant.

Gebr. Pfeiffer has said that this is its 12th MVR mill installed on the African continent.

Russia: Germany-based Gebr. Pfeiffer has reported that it has received an order from ECO-Zoloproduct Invest for a lime hydrating line with a KLV 07/1000-6,3 lime hydrator for installation in the company’s upcoming lime plant in Kassimow, Ryazan. The plant, which will produce lump lime as well as ground and hydrated lime of various fractions, is already set to receive a Gebr. Pfeiffer vertical roller mill MPS 160 B for quicklime grinding in mid-2020, in time for commissioning in late-2020. Gebr. Pfeiffer will deliver and install the lime hydrating line in 2021.

India: Gebr. Pfeiffer has announced that it has received an order for one MVR 6000 C-6 roller mill for Chettinad Cement Corp. Pvt. Ltd.’s upcoming 2.0Mt/yr Vishakapatnam granulated blast-furnace slag (GBFS) and slag cement
Grinding plant in Andhra Pradesh. Gebr. Pfeiffer said the mill will grind slag and cement to a fineness of between 3000 and 3800 blaine at a rate of between 235t/hr and 340t/hr. It says the mill improves plant availability by the active redundancy of the grinding rollers, enabling mill operation with reduced rollers in the event of maintenance work or a malfunction.

Last month Soyuzcement, the Union of Russian Cement Producers, reported that cement production was on course to grow by 8% year-on-year to 58Mt in 2019. This estimate was based on growth from January to October 2019 followed by a modest rise in November.

Graph 1: Cement production in Russia, 2010 – 2019. Source: CM Pro, Ernst & Young.

The pickup is significant because it’s the country’s first annual resumption of growth since 2014. At that time low commodity prices, a worsening economy and international sanctions broke a fairly steady growth cycle that had started in 2000. The only blip in that run was the global economic downturn around 2008. In the medium to long term Soyuzcement’s review pinpointed growth drivers as being government-backed residential housing schemes, integrated land development projects and an increase in the construction of concrete roads. This increase has been driven by consumption growth in most regions, led by a 12% rise in the Central Federal District although the Volga Federal District started to slow in the second half of 2019.

Figure 1: Russian Federal Districts by cement production in 2016. Source: Soyuzcement.ru.

Anecdotally, this change in the fortunes of the Russian cement industry can be seen in the volume of news coverage on the Global Cement website over the last few years. The mean number of news stories on the country in 2016 and 2017, increased by half in 2018 and then again in 2019. Partly this is down to our attempts to increase our coverage of the region but it also shows a general trend. In the news specifically there haven’t been many new plant projects domestically but there has been a steady stream of upgrades and maintenance related stories. For example, Eurocement subsidiary Kavkazcement reported in recent weeks that it had installed a replacement dry kiln. This has been part of a group of upgrades that Eurocement has started in 2019. On the supplier side both Germany’s Gebr. Pfeiffer and Italy’s Bedeschi opened subsidiaries in Russia in 2019.

One thing that didn’t seem to slow down the growth were mounting tariffs on Russian exports into Ukraine. Russia’s neighbour first blocked imports of cement from Russia in May 2019 due to, what it said was a Russian ban on imports. It then followed this with an antidumping rate of 115% for imported clinker and Ordinary Portland Cement (OPC) from Russia. It also penalised imports from Belarus and Moldova, although at lower rates. Russia’s cement export rates seemed untroubled by this, rising by 13.5% year-on-year to 0.8Mt in the first 10 months of 2019. Exports hit of high of just below 2Mt/yr in 2014 but have since stabilised at around 1Mt/yr. Imports reached around 5Mt/yr in the early 2010s and have been slowly declining since then, reaching 1.5Mt in 2018.

The lowered production rate that the Russian cement industry has faced over the last five years has been noteworthy given the apparent low capacity utilisation rate. The Global Cement Directory 2019 records the country as having a production capacity of 111Mt/yr. This gives Russia a capacity utilisation rate of 48% in 2018! Unlike, say, the countries in southern Europe that have had to rationalise their cement industries following the post-2008 decline, Russia may have structural aspects to the industry that have helped protect it from lower utilisation rates. These include relatively low export-import rates and the large size of the country with limited sea access to many regions. Most of its production capacity is located in the west but a sizable minority of plants are based further east across the Ural, Siberian and Far Eastern regions. Even under subdued economic conditions, plants in these places are likely to be less susceptible to foreign imports, for example.

Looking ahead, the question is whether the current growth that the cement industry is enjoying is viable once government spending slows down. Alongside this the industry could also focus on sustainability. As the government announced in early January 2020, the country expects to face both negative and positive effects from climate change. The cement industry could be at the front of this trend if it decides to clean up production and/or move into new markets as the Arctic region opens up.

India: Germany’s Gebr. Pfeiffer has won a supply contract with UltraTech for one MVR 6000 C-6. The mill can grind up to 370t/hr of mixed cements or 225t/hr of granulated blast furnace slag (GBFS). Gebr. Pfeiffer has stated that it is the 17th mill of its type in India. The company will assist its subsidiary Gebr. Pfeiffer (India) Pvt. Ltd. in commissioning the mill in early 2021.

Germany: Gebr. Pfeiffer has appointed the current head of its Malaysia office Timothy Burden as president of its US subsidiary Gebr. Pfeiffer Inc., effective 1 January 2020. Burden brings 15 years’ materials handling and crushing engineering and sales experience to the role. He studied at Queen’s University Belfast and attained his Masters in engineering from the University of Southhampton in 2004.

Gebr. Pfeiffer will replace Burden in the Malaysian office with Vesa Peurakari, an experienced project and service manager and sales professional with a mechanical engineering degree from the University of Gothenburg.

Sweden: Construction and engineering conglomerate Peab’s subsidiary Swecem has engaged German-based Gebr. Pfeiffer for the supply of one MVR 2500 C-4 grinding mill at its granulated blast furnace slag (GBFS) grinding plant in Oxelösund in Södermanland. The mill has four grinding rollers and a table diameter of 2.5m, giving it a 25t/hr slag grinding capacity.

Swecem operates a concrete plant in Kungsängen. It currently uses ground granulated blast furnace slag (GGBFS) supplied by Irish-based Ecocem’s 0.7Mt/yr Dunkirk grinding plant in France.