Displaying items by tag: Holcim

Switzerland: CDP, a non-profit organisation that helps industrial players improve their environmental performance, has recognised Holcim's sustainability achievements with an award for a double ‘A’ ranking in climate and water management. The double ‘A’ award, a first for any cement producer, was handed over at the 2023 CDP Europe Awards in Paris, France, on 16 February 2023.

Magali Anderson, Holcim’s Chief Sustainability and Innovation Officer, said "This award is a testament to the progress that our teams around the world are making to build a net-zero future, while protecting and restoring precious freshwater resources. 2022 marks the third consecutive year that our climate actions have put us on CDP's A List, and our first ‘A’ ranking for our work on water security. I am confident we will keep the momentum going in years to come."

Germany: Holcim has signed an agreement to acquire FDT Flachdach Technologie (FDT), a leading manufacturer of thermoplastic roofs. FDT has a presence in European markets, with net sales of Euro50m in 2022. Holcim says that, as a technology and sustainability leader in its sector, FDT will complement Holcim’s integrated roofing product range and strengthen the geographical footprint of the business.

With this acquisition, Holcim roofing systems will exceed US$4bn in net sales ahead of schedule. Chief executive officer Jan Jenisch said “By acquiring FDT we are further expanding our Solutions & Products business to become a global leader in roofing systems. Due to its leadership in technology and sustainability, as well as its strong customer relationships, FDT will be a cornerstone of our continued expansion into the most attractive European roofing markets. I am excited to further grow and strengthen FDT’s business and welcome all 180 employees to the Holcim family.”

Congratulations to Lafarge France for launching the first calcined clay cement unit in Europe. The subsidiary of Holcim says that the unit, based at the integrated Saint-Pierre-la-Cour cement plant, is the first of its kind on the continent. It is using the company’s proprietary proximA Tech technology and will produce up to 500,000t/yr of cement in its ECOPlanet range. The operation is also powered with biomass alternative fuels and uses a waste recovery system to further drive down overall CO₂ emissions. Once production ramps-up the producer expects that 30% of cement from the Saint-Pierre-la-Cour plant will be from the ECOPlanet range by 2024.

The investment at Saint-Pierre-la-Cour was Euro40m. Holcim is also producing calcined clay cement at its La Malle plant in France. It received an investment of Euro6m in 2022 to produce low-carbon cements. Together, both plants are aiming to produce over 2Mt/yr of calcined clay cement by 2024. As is usual for these kinds of projects, the French government partly funded the clay calcination unit at Saint-Pierre-la-Cour as part of the ‘France Relance’ scheme investing in large-scale decarbonisation and energy efficiency initiatives.

Calcined clay cements in Europe aren’t exactly new, but Holcim’s new unit in France does appear to be the first full-scale line located at a cement plant. Research by OneStone Consulting, for example, reckons that the first flash activated clay unit expressly set up to supply the cement sector was commissioned in 1995 in Toulouse, France. More recently, Hoffmann Green Cement inaugurated its 50,000t/yr pilot plant at Bournezeau in France in 2018. This site produces cements made from flash calcined clay and blast furnace slag, although it is unclear how demand for the different products varies. A new 0.25Mt/yr plant in the Vendée department was scheduled for commissioning in the second half of 2022. Another 0.25Mt/yr plant in Dunkirk is expected to be commissioned in the second half of 2024.

Cementir Group launched its calcined clay cement product FUTURECEM in Denmark in 2021 with production via a pilot plant. It then extended this to the Benelux and French cement markets in 2022. As part of its industrial plan for 2021 - 2023 it was planning to build a clay calcination unit to support the growth of FutureCem. FLSmidth revealed in June 2021 that it had won a contract to build a 400t/day clay calcination unit for Vicat’s Xeuilley integrated cement plant. The deal was worth around Euro27m and commissioning is scheduled for 2023.

Firstly, it is interesting to see a focus on France for some of the projects above. The presence of Lafarge’s technical centre in Lyon may explain the interest for that company. However, Hoffmann Green Cement and Vicat are also active in the field. It is worth noting that France also holds a busy secondary cementitious material market with standalone operators including Ecocem, Cem’In’Eu and Hoffmann Green Cement. Secondly, despite the early start, clay calcination for cement is currently more active outside of Europe. In Africa, for example, there is at least one live full production line and a number of other projects on the way. Various other pilots and projects are also happening elsewhere around the world, often in conjunction with the limestone calcined clay cement (LC3) initiative. Where calcined clay cement production in Europe goes from here is uncertain at present as it is one solution among many for lower carbon cement products in the future. Yet, the projects that have made it so far to the commercial scale will be watched closely by the companies that have invested in them - and their competitors.

Kenya: Holcim has announced the successful completion of the largest 3D-printed affordable housing to date through 14Trees, its joint venture with British International Investment, the UK’s Development Finance Institution (DFI) and impact investor. The 3D printing of the 10 housing units in Kenya’s Mvule Gardens project was made possible with TectorPrint, Holcim’s 3D printing ink product, produced in Kenya for the first time. The project’s advanced sustainability profile has attained an EDGE Advanced sustainable design certification by IFC, the World Bank's development finance institution, which recognises resource-efficient buildings with the potential to be zero-carbon. It is the first time a 3D-printed housing project has attained this certification.

François Perrot, managing director of 14Trees, said “With 3D printing, you can solve two problems at once. You can build faster and with better cost efficiency, which will help make affordable housing a reality for the majority. In addition, you can build with less materials, which preserves the resources of the planet for future generations.”

Miljan Gutovic, Region Head for Europe at Holcim, added “I am very proud of the work done by 14Trees in Africa, where their innovations in 3D printing technology are accelerating affordable and sustainable building. I look forward to 14Trees replicating these successes in Europe and other parts of Africa in the very near future.”

Nigeria: Lafarge Africa has won different awards for its contributions and achievements in sustainability and environmental performance as well as its commitment towards gender inclusion and diversity in the workplace in 2022. These are: the Award for Sustainability Reporting at the 2022 NGX Made of Africa Awards; the Eco-friendly Cement Manufacturing Company of the Year Award at the Environmental Sustainability Conference, Expo, and Awards 2022 (ECOSEA); Environmental Sustainability Professional of the Year for Titilope Oguntuge, the company’s head for Sustainability & Corporate Branding, also at ECOSEA 2022 and; Most Outstanding Company in Gender Inclusion’ (Extractive Industry) at the Women in Marketing Communications Award (WIMCA) 2022.

Organisation and Human Resources director, Gbemiga Owolabi said “At Lafarge, we put people at the heart of everything we do, from promoting diversity in our teams to thriving with our communities, and this was evident in our results. We achieved a 47% representation on our board in 2022 which is a significant increase from 45.5% in 2021 and 40% in 2020.”

France: Holcim has opened what it says is the first calcined clay unit in Europe at its Saint-Pierre-la-Cour cement plant. The production line uses the company’s proximA Tech process to produce up to 0.5Mt/yr of products in the ECOPlanet range. The unit is powered with 100% biomass-based alternative fuels and uses waste heat recovery systems to make production “nearly carbon free and ultra-efficient.”

Miljan Gutovic, Region Head Europe for Holcim, said “The opening of the first calcined clay cement production line in Europe is another milestone in our mission to decarbonise building. We are scaling up our calcined clay cements across all regions by 2025, to advance our ECOPlanet range of low-carbon cement, making low-carbon construction possible at scale.”

The upgrade project received financial support from the French government, as part of the ‘France Relance’ scheme to invest in large-scale decarbonisation and energy efficiency initiatives.

Image by Simon de l'Ouest CC BY-SA 4.0

Singapore: Banking and financial services company DBS Group says it has controlled its exposure to India-based Adani Group. Chief executive officer Piyush Gupta said "They're solid, cash-generating companies, so we're not concerned about the exposure," according to Reuters. He added that the cement industry has ‘”huge potential” in India. The company was part of a group of banks that lent Adani Group US$10.5bn to fund its acquisition of Ambuja Cement and ACC from Holcim in 2022. DBS Group contributed around US$751m. Adani Group has seen its share price fall since US-based short-seller Hindenburg Research accused it of stock manipulation and accounting fraud in late January 2023.

Bangladesh: The European Union (EU) and Spanish ambassadors and Swiss chargé d'affaires to Bangladesh have formally requested that Bangladeshi authorities lift all restrictions on LafargeHolcim Bangladesh's sale of crushed limestone in the country. The Financial Express newspaper has reported that Bangladeshi court previously ruled in favour of LafargeHolcim Bangladesh's right to sell its crushed limestone 'on the open market' on 5 January 2022. Limestone Importers and Suppliers Group had challenged the legal status of such sales, given that the raw limestone used in LafargeHolcim Bangladesh's produces its crushed limestone production is imported from India.

The Bangladesh government granted LafargeHolcim Bangladesh, a subsidiary of Switzerland-based Holcim, a temporary licence to resume its crushed limestone operations on 27 March 2022. This resulted in protests by local limestone producers.

US: Holcim has signed an agreement with Duro-Last to acquire the roofing systems producer for US$1.29bn. Reuters has reported that the acquisition will be Holcim's largest for all of 2022 and 2023 so far. Once the parties complete the transaction, Duro-Last's business will join Holcim's products and systems division. Holcim expects the deal to yield synergies of US$60m/yr, primarily through a reduction in the cost of materials.

Holcim expects its products and systems division to contribute a majority of its profit in North America once increased investment under the US government's Inflation Reduction Act begins to take effect. In 2022, the division accounted for 40% of regional profit. The group is committed to a global target of 30% of sales being attributable to the products and systems division by 2025, compared to 19% of sales in 2022.

Russia: Holcim’s divested Russian business has rebranded as Cementum. Local management concluded a deal to buy the company from Switzerland-based Holcim in December 2022. The new ownership agreed to change the name upon completion of the transaction. Holcim Russia had been operating as a deconsolidated subsidiary of Holcim since March 2022, following Russia’s invasion of Ukraine.