Displaying items by tag: Holcim
Afrimat secures recommendation to acquire Lafarge South Africa
08 November 2023South Africa: The Competition Tribunal has received a recommendation from the Competition Commission that it should allow aggregates producer Afrimat to acquire Lafarge South Africa. Creamer Engineering News has reported that the commission found that the merger involves ‘horizontal overlaps’ in the aggregates and ready-mix concrete sectors. As such, it recommended that the parties be required to divest assets across the affected sectors.
Mbeya Cement to reshuffle corporate structure
08 November 2023Tanzania: Mbeya Cement plans to reform its board of directors and appoint a new chair. The measures are part of an agreement between the government and other shareholders, including Zambia-based Lafarge Cement. Daily News has reported that the government helped Mbeya Cement to pay off US$67.9m-worth of debt.
Holcim’s East and South Africa area manager Rajesh Surana said “It is another milestone as we today sign the agreement on behalf of other shareholders, aimed at ensuring that Mbeya Cement operates on profit to rebuild growth for improved performance.”
Holcim US updates branding in Greater Chicago Area
03 November 2023US: Holcim US has rolled out its own Holcim US brand across its operations in the Greater Chicago Area, which previously bore Lafarge branding. The operations include cement terminals and the South Chicago slag grinding plant. 400 people work for Holcim across the Greater Chicago Area.
Holcim US senior vice president and general manager, North Central Region, Randy Gaworski said “Right in the backyard of our company headquarters, we’re excited the Greater Chicago Area operations will now be recognised as Holcim. Customers will continue to experience the same quality products and services they expect from us today, but now have access to a larger network of services and innovation.”
Lafarge Africa’s sales rise in first nine months of 2023
01 November 2023Nigeria: Lafarge Africa raised its consolidated sales by 7.1% year-on-year to US$367m throughout the first nine months of 2023. Over the same period, the company’s cost of sales rose by 4.4% to US$179m. Its net profit was US$49.9m, down by 13% year-on-year.
Algeria: Holcim Algeria successfully commissioned a new 18,000t/day clinker loader at the Port of Djendjen in late October 2023. The cost of the equipment was Euro3m. APS News has reported that port authorities have ordered two further such machines from China.
France: Lafarge France has ignited the new kiln at its Martres-Tolosane cement plant following a Euro120m upgrade. Local press has reported that the upgrade replaced the plant’s existing kilns and preheater tower with entirely new equipment. The new kiln has tripled the plant’s capacity, to 2.1Mt/yr from 0.7Mt/yr. Meanwhile, the new preheater tower will help to reduce the plant’s electricity consumption by over 20%. As a result of the upgrade, the Martres-Tolosane plant can now support an alternative fuels (AF) substitution rate of 60%, compared to 20% beforehand. Lafarge France aims to carry out further work to reach 85% AF substitution at the plant by 2027. Other planned projects include the installation of a carbon capture system.
Lafarge France chief executive officer François Petry said “We are going to create a research and innovation centre here dedicated to the capture of CO2, with the ambition of ultimately making the Martres-Tolosane plant net zero carbon.”
US: Holcim US will invest US$100m in an expansion to raise its Ste. Genevieve cement plant’s capacity by 15% to 4.6Mt/yr. The expansion will involve the installation of a fifth vertical roller mill (VRM) for cement grinding and a new mineral component addition system, alongside a rail-loadout expansion. The producer says that the expanded plant will have lower net CO2 emissions than before. Construction is set to commence in 2024.
Toufic Tabbara, head of Holcim’s North America region, said “With an emphasis on achieving the highest levels of environmental performance and operational efficiency, Ste. Genevieve has been the leader in US cement manufacturing since it was built in 2009. This investment will ensure we maintain that leadership in supporting the sustainable growth of our nation’s infrastructure and residential construction while accelerating net carbon reduction across the built environment.”
Switzerland: Holcim has reported growing sales and earnings on an organic basis in first nine months of 2023. In real terms its sales declined by 10% year-on-year to US$22.7bn during the first nine months of 2023 from US$25.2bn in the first nine months of 2022. Its recurring earnings before interest and taxation (EBIT) fell by 2.2% to US$4.05bn from US$4.14bn. However, sales and recurring EBIT grew by 6.2% and 14% respectively on an organic basis. The group divested businesses in India, Brazil and Russia in 2022.
Cement sales were US$11.5bn (51% of group sales), down by 20% from US$14.4bn (57% of group sales). These sales rose by 12% on an organic basis. Throughout the period, ECOPlanet low-carbon cement accounted for 19% of the company’s cement sales. It also recycled 17% more construction and demolition waste year-on-year. Group CO2 emissions per net sales fell by 43% between 2020 and 2023.
Chair and chief executive officer Jan Jenisch said “I thank all members of the Holcim family for delivering profitable growth in the third quarter of 2023 despite challenging economic conditions, marked by softer demand in some markets and foreign exchange headwinds.” He added “The third quarter of 2023 results confirm Holcim’s strong earnings profile, with broad-based growth drivers delivering another increase in profitability. This performance gives us the confidence to upgrade our 2023 guidance to an industry-leading recurring EBIT margin of above 17% for the year.” The group also upgraded its outlook for full year organic sales growth to above 6% and for organic EBIT growth to above 10%.
Holcim to acquire Élite Cementos
26 October 2023Spain: Switzerland-based Holcim has concluded a deal to acquire Élite Cementos from Grupo Simetría and other shareholders. Élite Cementos operates a grinding plant at the Port of Castellón in Castellón de la Plana, Valencia. Holcim said that its acquisition of the business will unite the latter’s local brand recognition with its own experience and vision of sustainable growth.
The group said “With this agreement, Holcim expands its geographical presence, responding to the increasingly demanding and specialised needs of the sector. The Élite Cementos team joins the Holcim family to continue together an era of growth and transformation of the construction sector.”
Update on construction and demolition waste, October 2023
25 October 2023Cementos Molins has been celebrating the first anniversary this week of its alternative raw materials unit at its Sant Vicenç dels Horts plant near Barcelona. It has processed 75,000t of waste since September 2022 when the site started up. More is yet to come as the unit has a production capacity of up to 200,000t/yr. The facility receives waste in coarse, granular, powder and sludge formats. Waste from concrete plants is crushed and screened to produce recycled aggregate. Industrial and construction waste is dosed and homogenised to produce alternative raw materials for cement production.
Global Cement Weekly has covered construction and demolition waste (CDW) a couple of times already so far in 2023. A number of cement producers are investing in the sector - including Holcim, Heidelberg Materials, CRH, Cemex – by developing technology, buying up other companies, setting up internal CDW divisions and so on. Holcim and Heidelberg Materials have been the more obviously active participants over the past six months based on media coverage. In September 2023 Holcim France commissioned the Saint-Laurent-de-Mûre alternative raw materials plant and Holcim Group invested in Neustark, a company promoting technology to sequester CO2 in CDW. In August 2023 Lafarge Canada also completed the first stage of a pilot project to use CDW in cement production at its St. Constant plant in Quebec. Heidelberg Materials meanwhile announced in October 2023 that a forthcoming upgrade to its Górażdże cement plant in Poland would include a new CDW recycling unit and in September 2023 it launched a CDW division for its subsidiary Hanson UK.
Previously we have described how the European Union (EU) has set recovery targets for CDW. However, McKinsey & Company published research in March 2023 setting out the economic case for cement and concrete companies looking at CDW. It estimated that “an increased adoption of circular technologies could be linked to the emergence of new financial net-value pools worth up to roughly Euro110bn by 2050.” It is not a certainty and there is risk involved, but adopting circular practices is one way to reduce this risk. It then went on to predict that recirculating materials and minerals could generate nearly Euro80bn/yr in earnings before interest, taxation, depreciation and amortisation (EBITDA) for the cement and concrete sectors by 2050. The biggest portion of this could come from using CDW in various ways such as a clinker replacement or as an aggregate in concrete production, or the use of unhydrated cement ‘fines.’ Capturing and using CO2 and increasing alternative fuels (AF) substitution rates would have a financial impact but not to the same scale.
Graph 1: CO2 abatement cost via circular technologies for cement and concrete sectors. Source: McKinsey & Company.
Graph 1 above puts all of the McKinsey circular technology suggestions in one place with the prediction that all of these methods could reduce CO2 emissions from cement and concrete production by 80% in 2050 based on an estimated demand of 4Bnt/yr. The first main point they made was that technologies using CO2, such as curing ready-mix or precast concrete, can create positive economic value at carbon prices of approximately Euro80/t of CO2. Readers should note that the EU emissions Trading Scheme CO2 price has generally been above Euro80t/yr since the start of 2022. The second point to note is that using CDW could potentially save money by offering CO2 abatement at a negative cost through avoiding landfill gate fees and reducing the amount of raw materials required. This is dependent though on government regulation on CO2 prices, landfill costs and so on.
Cement producers have been clearly aware of the potential of CDW for a while now, based on the actions described above and elsewhere, and they are jockeying for advantage. These companies are familiar with the economic rationale for AF and secondary cementitious materials (SCM) in different countries and locations. CDW usage is similar but with, in McKinsey’s view, existing CO2 prices, landfill costs, and regulatory frameworks all playing a part in the calculations. Graph 1 is a prediction but it is also another way of showing the path of least resistance to decarbonisation. It is cheaper to start with AF, SCMs and CDW rather than barrelling straight into carbon capture. The beauty here is that cement and concrete sold, say, 50 years ago is now heading back to the producers in the form of CDW and it still has value.