Displaying items by tag: Lafarge Canada

Canada: Lafarge Canada has selected ABB to update the process control system at its Bath cement plant in Kingston, Ontario. ABB will supply, commission and support its ABB Ability System 800xA distributed control system, which aims to enhance plant process visibility and control. The Bath plant produces over 1Mt/yr of OneCem low-carbon cement and is the site of a pilot carbon capture project.

Andrew Stewart, vice president of cement at Lafarge Canada, said "We are dedicated to advancing sustainable construction, not least through rigorous decarbonisation efforts. From working with ABB to upgrade our process control system, to integrating low-carbon fuels and upgrading to energy-efficient kiln technology, we are significantly leading the way in sustainable construction by reducing our carbon emissions per tonne of cement produced. For example, our pilot carbon capture initiative with Hyperion has also been critical, as it leverages innovative processes to capture and sequester CO₂, bringing us closer to our goal of net-zero emissions."

Canada: Lafarge Canada, a subsidiary of Holcim, has inaugurated a new low-carbon fuel facility at its Exshaw cement plant, in a joint effort with Geocycle Canada. The US$28m facility is supported by a US$7.4m contribution from Emissions Reduction Alberta through the government’s Technology Innovation and Emissions Reduction fund. It will reduce natural gas consumption by up to 50% for one of the plant’s kilns by substituting it with alternative fuels (AF) sourced from construction and demolition materials, primarily wood. Geocycle will process the materials into AF. This initiative is expected to divert up to 120,000t/yr of discarded materials from landfill, reducing CO₂ emissions by approximately 30,000t/yr.

President and CEO of Lafarge Canada (West), Brad Kohl, said "Our commitment to building a sustainable future is at the core of everything we do. The low-carbon fuel project is a prime example of how innovation and collaboration can drive positive change, lowering our environmental footprint through the use of discarded biomass materials while closing the material loop to conserve natural resources.”

Canada: Geocycle and Lafarge Canada, together with the Department of Natural Resources Canada, have opened a new low-carbon fuel plant at the Lafarge Canada Brookfield cement plant in Nova Scotia. The facility, which cost over US$7.5m and received US$2.6m in federal funding, will convert 14,000t/yr of discarded materials headed for landfill into low-carbon fuels, reducing the plant's reliance on fossil fuels and its carbon emissions by over 12,000t/yr. The materials to be repurposed include plastic and construction and demolition materials. The cement created at the facility will be used to make concrete for construction projects in the local area and is expected to create jobs for the local community.

President and CEO of Lafarge Canada (East) David Redfern said "Cement is a vital component of infrastructure projects that contribute to economic growth. By implementing sustainable and innovative solutions to reduce our environmental impact, we're serving the needs of our customers and the communities in which we operate both now and in the future. Our continued collaboration with Geocycle Canada reinforces our commitment to invest and advance circular construction in Canada."

Head of Geocycle North America Sophie Wu said "At Geocycle, our solutions are circular by design. We are happy to take another significant step in our ongoing partnership with Lafarge Canada. This is a great example of our work toward the decarbonisation of the construction industry in Canada."

Canada: Hyperion Global Energy has fired up its pilot Tandem Carbon Recycling System at Lafarge Canada’s Bath cement plant in Ontario. The system mineralises captured CO₂ to produce mineral components for alternative building materials. It has a capture capacity of 1000t/yr. The partners will test the Tandem Carbon Recycling System in producing Lafarge Canada’s 30 – 90% reduced CO₂ ECOPact concrete.

Lafarge Canada’s Eastern Canada regional president and CEO of David Redfern said "Our collaboration with Hyperion marks an exciting milestone in our decarbonisation journey and the advancement of our circular construction technologies. We look forward to advancing our net zero strategy by leveraging carbon utilisation technology like Hyperion's, enabling us to further reduce CO₂ emissions from our operations while at the same time producing innovative and sustainable building solutions."

Hyperion CEO Heather Ward said "Working together with an innovative partner like Lafarge on this exciting pilot project allows us to apply our proprietary carbon recycling technology to large-scale industries, and make an immediate, measurable reduction on carbon emissions. At the same time, we are advancing our vision to offer a scalable and affordable decarbonisation solution for industry, and a market-driven profit incentive on the cost of carbon removal."

Canada: Lafarge Canada and Geocycle Canada have successfully completed a pilot at the Lafarge Brookfield cement plant in Nova Scotia to produce clinker using recycled minerals from discarded material. This pilot can potentially cut CO₂ emissions by 60% of clinker. The new clinker product will be used to produce recycled cement in 2024.

CEO of Lafarge Canada David Redfern said "Our teams have been tirelessly working towards finding solutions to decarbonise our business in Canada. This new recycled-minerals clinker combines operational excellence with circular construction, building new and green from what is considered old and waste. This is a great example of how far we can go - the local team at Brookfield is certainly setting the tone for the industry in Canada."

Since May 2023, Lafarge Canada, Geocycle Canada and the Holcim Group Innovation Centre have been collaborating on a 100% circular production of clinker at the Brookfield plant. The new production method involves substitution of raw materials with lower carbon options from discarded materials, as well as alternative fuels produced from these materials. The trial was performed in February 2024 and cement from this clinker will be produced in 2024 for further testing and development of the technology.

Canada: Lafarge Canada has transitioned its St-Constant, Quebec, cement plant to the production of OneCem Portland limestone cement (PLC). The producer expects the transition to reduce the St-Constant cement plant’s CO₂ emissions by 60,000t in 2024 alone.

Lafarge Canada (East) president and CEO David Redfern said "We are excited to take another crucial step in our sustainability journey. The transition to OneCem production at our St-Constant plant indicates Lafarge Canada's nonstop commitment to driving positive change within our construction industry. Our teams have been engaged in reducing our products’ environmental impact by embracing greener practices and materials."

North America: Holcim has announced plans for a full capital market separation of its North American business. Subject to shareholder approval, it will subsequently list the business in the US in the first half of 2025. The group will communicate the final structure of the separation, which it expects to execute as a spin-off, later in 2024. Reuters has reported that Holcim chair and chief executive officer Jan Jenisch said that the North American business may attract a valuation of US$30bn upon listing, with Holcim retaining no stake. The business recorded an estimated earnings before interest, taxation, depreciation and amortisation (EBITDA) margin of over 27% in 2023. Following the US listing of the business, Holcim itself expects to continue its inclusion in the Swiss Market Index in Switzerland.

Jenisch said “Holcim has reached a new level of financial performance and a superior earnings profile with industry-leading margins and a strong balance sheet. The success of our North American business makes it the leading pure-play building solutions company in the region. With a US listing, we will unleash its full potential to be the partner of choice for our customers in one of the world’s most attractive construction markets. As we fully capitalise on the region’s infrastructure and construction boom, we will accelerate growth and unlock value for our stakeholders.”

Canada: Residents of Exshaw and Lac des Arcs, Alberta, near Lafarge Canada’s Exshaw cement plant, have filed a lawsuit over allegedly increasing dust emissions from the plant. Postmedia Breaking News has reported that law firm Napoli Shkolnik Canada said that dust spills occur ‘regularly.’ The plant’s operations allegedly also blacken snow on the ground in the area and have caused ‘severe’ odours and ‘violent’ tremors.

Canada: Lafarge Canada has engaged Canadian Utilities on a virtual power purchase agreement (VPPA) basis to supply solar energy for its Exshaw cement plant in Alberta. Under the agreement, the Exshaw cement plant will receive 100% of energy generated at the 38.5MW Empress solar power plant in Cypress County. The VPPA lasts until 2036, and covers 34% of the Exshaw plant’s energy consumption up to that time.

Lafarge Canada (West) president and CEO Brad Kohl said "We're continually assessing ways we can reduce our environmental impact while actively pursuing sustainable solutions within our operations." He concluded "Our collaboration with Atco underscores our commitment to adopting renewable energy at our plants and sites, which is key to reducing our reliance on fossil fuels."

Canada: Lafarge Canada says that it successfully integrated 10,000t of recycled concrete waste in cement production at its St. Constant cement plant in Quebec using its ECOCycle Technology process. The year-long production trial constituted the first phase of Lafarge Canada’s pilot of ECOCycle Technology. The producer says that the achievement solidifies its leading position in North American circular construction innovation. Waste360 News has reported that concrete constitutes 4Mt (40%) of Canada’s 10Mt annual generation of construction and demolition waste.

President and CEO David Redfern said “By reusing construction and demolition wastes in the production of new building materials, we are reducing waste sent to landfill. Across Lafarge Canada, we’re evaluating any opportunity to decarbonise our operations, and circularity is part of this effort. This pilot is critical to demonstrate that we can effectively repurpose concrete waste, which goes a long way to conserve our naturally occurring resources and loops in construction sustainability - building new from old.”