Displaying items by tag: Mitsubishi Heavy Industries Engineering

Heidelberg Materials announced this week that it had received the funding clearance to build a carbon capture and storage (CCS) unit at its Padeswood cement plant in Cymru (also known as Wales). Construction on the project will start later in 2025 with net zero cement production expected in 2029. The upgrade will be the group’s first full-scale carbon capture facility. It will capture around 0.8Mt/yr of CO₂ at the site or around 95% of the CO₂ emissions from the process. As the captured emissions will also include biogenic CO₂ from biomass fuels - including domestic food, wood and paper wastes - cement produced at the plant could potentially be net negative.

Just like Heidelberg Material’s first large-scale CCS project at the Brevik cement plant in Norway, the work at Padeswood is part of a larger government-backed decarbonisation cluster. In this case it’s the HyNet North West project. Captured CO₂ from Padeswood will be transported via an underground pipeline for storage under the seabed in Liverpool Bay. The wider cluster will also produce, transport and store hydrogen. A waste-to-energy company Encyclis also announced this week that it had also agreed terms with the government for its Protos CCS project.

It is worth noting the differences between Heidelberg Material’s first two large-scale CCS projects. Padeswood, like Brevik, will use an amine-based carbon capture system but the technology is likely to be provided by a different supplier. Mitsubishi Heavy Industries (MHI) and Worley were awarded the contract for the Front End Engineering Design (FEED) phase of the project in 2024 with the intention of using MHI’s Advanced KM CDR Process. The funding model is also different for Padeswood. In Norway the original estimate was that over three-quarters of the carbon capture unit would be paid for using state aid and over two-thirds of the funding for the transport and storage of CO₂ would come from the government. Large sums of government grant funding could be seen entering Heidelberg Materials’ balance sheet in 2024 for example. By contrast, Heidelberg Materials says it has agreed a ‘contract for difference’ (CFD) with the UK government. Under the terms of this contract the cement company will provide the upfront investment to build the project and will also be responsible for any additional costs over the agreed contract price. The CFD will likely track the carbon price in the UK Emissions Trading Scheme (ETS).

The wider picture is that the UK government allocated just under €25bn in late 2024 towards two decarbonisation clusters with the funding to be made available over 25 years. However, the completion date for the Padeswood CCS of 2029 is, coincidentally, the latest year by which the next UK parliamentary election could be held. The incumbent Labour party is currently behind in the polls to the populist Reform UK party. The deputy leader of the latter said that his party would cut all "net stupid zero" policies if they entered government. It is likely that the arrangement between Heidelberg Materials and the UK government is legally binding for decades to come with provision for all sorts of eventualities. Yet readers may recall the decision by the second Trump administration in the US to cancel funding for various carbon capture projects including at least one cement project. There is also opposition from various groups in the UK to carbon capture generally and from some groups to HyNet specifically. HyNot, for example, applied for a judicial review in August 2025 challenging the government’s decision to allow Italy-based Eni to store carbon dioxide in Liverpool Bay.

Another issue is that UK cement production dropped to 7.3Mt in 2024, the lowest level since 1950. The impending carbon border adjustment mechanism (CBAM), due in 2027, should help local producers fight off imports but if the market stays down then the production base may need to be rationalised. A cement plant with a new CCS unit linked to the government’s flagship decarbonisation cluster doesn’t seem an obvious choice for closure anytime soon though.

From here it’s all about building new carbon capture projects at different cement plants in different locations with different technologies and so on to determine what works and what doesn’t. A major part of this phase is deciding what kind of government involvement fits and trying it out over the coming years. To end, a CCS project in the north of the UK is poignant given that the Industrial Revolution started here in the late 18th Century. ‘Pob lwc’ (good luck) to all concerned!

Saudi Arabia: Turboden, a subsidiary of Mitsubishi Heavy Industries, has announced its first project in Saudi Arabia — a 13MW organic rankine cycle (ORC) power plant at Riyadh Cement Company. This marks the first ORC plant in the Kingdom and the largest globally.

The plant will capture residual heat from the cement plant's clinker coolers and pre-heaters (2 kilns of 5000t/day each), offering high energy efficiency and eliminating water consumption. Sinoma Energy Conservation serves as the project's engineering, procurement and construction contractor.

General manager Andrea La Gioia said "Turboden is honoured to spearhead this groundbreaking project in collaboration with Riyadh Cement Company. With around 460 ORC plants in 52 countries, 50 in ‘waste’ heat recovery application, our ORC technology represents a game-changer in the global energy landscape, and we are proud to support the Kingdom of Saudi Arabia in its transition towards cleaner, more sustainable energy sources."

Japan: Taiheiyo Cement, ITOCHU, Nippon Steel, Mitsubishi Heavy Industries, INPEX, Taisei, and ITOCHU Oil Exploration have been chosen by the Japan Organisation for Metals and Energy Security (JOGMEC) to lead the engineering design work for key carbon capture and storage (CCS) initiatives. This selection marks a step towards Japan's ambitious goals to achieve carbon neutrality by 2050 and a 46% reduction in greenhouse gas emissions from financial year 2013 (FY13) levels by FY30.

The project encompasses front end engineering design (FEED) and appraisal drilling as critical next steps following a comprehensive feasibility study conducted in FY23. This prior study involved detailed assessments of CO₂ separation, capture, transportation and storage processes. The CCS initiative involves shipping CO₂ captured at Nippon Steel’s Kyushu Works in the Oita area and Daiichi Cement's Kawasaki plant, part of the Taiheiyo Cement Group, to designated storage sites.

Canada: Heidelberg Materials North America has announced a new front end engineering design (FEED) contract for its Edmonton carbon capture, utilisation, and storage (CCUS) project. This involves MHI Low Carbon Solutions Canada (MHI-LCSC) and Kiewit Energy Group who will collaborate on the carbon capture technology at the plant. The FEED study will leverage MHI's Advanced KM CDR Process, which uses the KS-21 solvent. The Edmonton plant aims to capture 1Mt/yr of CO₂.

Vice President at Kiewit, Rob Medley, said "Heidelberg Materials is taking a major step towards decarbonising hard to abate industries by deploying innovative and effective carbon capture technology."

UK: Heidelberg Materials UK has awarded Japan-based Mitsubishi Heavy Industries (MHI) a front end engineering design (FEED) contract for an upcoming carbon capture installation at its Padeswood cement plant in Flintshire. Australia-based Worley will also collaborate on the project, which is scheduled to become operational in 2028. The partners aim to capture up to 800,000t/yr of CO₂ using MHI’s amine solvent-based Advanced KM CDR process. MHI previously conducted a pre-FEED carbon capture study at the Padeswood plant, beginning in 2022.

Heidelberg Materials UK chief executive officer Simon Willis said "This is a decisive next step in our plans to install carbon capture technology at our Padeswood cement works. Once operational, it will provide net zero building materials for major projects across the country, enabling us to help decarbonise the construction industry and meet our ambition to become a net zero business."

MHI CEO and head of engineering solutions Kenji Terasawa said "Heidelberg Materials UK has committed to reaching net zero carbon by 2050 and will be deploying our proprietary carbon capture technology, the Advanced KM CDR process, to tackle this challenge, leading the way in the UK's cement industry."

Canada: Mitsubishi Heavy Industries has successfully delivered and installed a KS-21 solvent-based carbon capture pilot system at Heidelberg Materials North America’s Edmonton cement plant in Alberta. The partners will now proceed to test the technology using different fuel sources and plant operating modes. Heidelberg Materials North America says that the installation is an ‘important step’ in the CO₂MPACT carbon capture and storage (CCS) project. Once completed the project will comprise a 1Mt/yr capture installation at the plant and its integrated heat and power system. Heidelberg Materials North America expects the installation to be operational by late 2026.

Heidelberg Materials North America’s vice president cement operations, Northwest Region, Joerg Nixdorf said “Today is a substantial milestone in our journey to building the world’s first full-scale carbon capture project in the cement industry.”

UAE: Lafarge Emirates Cement, part of Holcim, has awarded a contract to Mitsubishi Heavy Industries Group subsidiary Turboden to supply and install a 10MW waste heat recovery (WHR) system at its Fujairah cement plant. The system relies on ENGIE Solutions' organic Rankine cycle technology. The supplier says that the installation will reduce the 3.2Mt/yr cement plant's energy-related CO₂ emissions by 29,000t/yr (28%).

Turboden CEO Paolo Bertuzzi said "We are proud that Holcim Group, already our customer for three other WHR plants, has again chosen Turboden for this first project in the UAE. At COP 28, this year in the UAE, we will have the opportunity to present this energy-saving and CO₂-reducing project to raise awareness in energy intensive industries."

Italy: Turboden has appointed Yoshinori Hyakutake as its chair. Hyakutake, Hiroshi Matsuda, the previous chair, and Yasuo Kamegawa have also been appointed as directors.

Hyakutake joined Nagasaki Shipyard and Machinery Works of Mitsubishi Heavy Industries (MHI) in 1993. For the majority of his carrier with MHI he has worked in the thermal power engineering section. He later worked as a project manager on several export projects for thermal power plants. From 2017 to 2020, he worked for Mitsubishi-Hitachi Power System. Since 2021, he has been the Senior Vice President of New Business Development at MHI.

Turboden is a subsidiary of Japan-based MHI. The company manufactures and maintains organic Rankine cycle (ORC) systems, large heat pumps and gas expanders.

Japan: Mitsubishi Heavy Industries (MHI) and Osaka Gas have launched a collaboration to develop a value chain for captured CO₂ from Japan's hard-to-abate industries, including the cement sector. JCN Newswire has reported that their collaboration will leverage MHI's expertise in CO₂ capture, liquefied CO₂ maritime vessel transport and CO₂ management, and Osaka Gas' expertise in e-methane production and CO₂ storage. The project will integrate MHI and IBM Japan's CO₂nnex software platform to model value chains. The project aims to contribute to the realisation of Japan's target of net zero CO₂ emissions by 2050.

Japan: Mitsubishi Heavy Industries (MHI) has won an Award for Excellence at the 41st Nikkei Excellent Products and Services Awards for its carbon capture system. It was among eight industrial products to win the award for the year. The panel of judges selected MHI's system for its compact and versatile module configuration, which shortens installation and transport times.

MHI's model has been in industrial operation since June 2022, when MHI inaugurated its first system at Taihei Dengyo Kaisha's Seifu Shinto biomass power plant. The technology is now in operation or under implementation at cement plants in Japan and overseas. Most recently, MHI secured a carbon capture contract with a UK cement plant, Hanson's Padeswood plant, in mid-December 2022.