Displaying items by tag: Plant

Uzbekistan: Construction has begun at Russia’s Eurocement’s 2.0Mt/yr integrated Ankhangarancement plant in the Tashkent region of a facility to house the limestone and clay used in cement production. When the installation is operational, the materials will be relayed from it to the plant’s four wet lines by a conveyor belt and 1400t/hr stacker, whence the mixture is conveyed by 600t/hr-capacity truck to one of the vertical roller mills.

Turkmenistan: President Gurbanguly Berdimuhamedov has instructed the Türkmensenagat State Agency to build three new plants using foreign investment. During a working meeting with the management of industrial and communication sectors he said that the new plants were required to satisfy local demand and increases exports, according to the Central Asian News Service.

Nepal: Construction of the Huaxin Cement Narayani plant being built at Benighat Rorang Rural Municipality in Dhading has resumed following a flood in July 2019. The deluge damaged worker dormitories, plant structures being built and an access road to the site, according to the Republica newspaper. 400 Chinese workers and 300 local workers are working on the site. Another 600 Chinese workers will be added soon. The company aims to start production at the unit from June 2020.

US: Cemex is looking to sell its majority stake in the Kosmos Cement plant at Louisville in Kentucky. Sources quoted by the El Financiero newspaper said that the integrated plant could be valued as high as US$750m. Cemex is working with Bank of America and Citigroup on the potential sale. Buzzi Unicem, through its subsidiary Dyckerhoff, owns the remaining stake in the plant. Cemex’s decision to try and sell the plant follows falling sales and profits for the Mexican building materials producer so far in 2019.

India: HeidelbergCement India is targeting expansion options to increase its production capacity to 20Mt/yr from 12.5Mt/yr. Managing director Jamshed Cooper said that the company is looking at companies in the range of 5 – 10Mt/yr in order to avoid the National Company Law Tribunal (NCLT) process, according to the Indo-Asian News Service. The cement producer is also planning to build a 22MW waste heat recovery unit at its Zuari plant in Yerraguntla, Andhra Pradesh at a cost of US$28m. Debottlenecking initiatives are also being conducted at a cost of US$7m to increase overall production capacity by 0.5Mt/yr when completed in 2021.

The group operates two subsidiaries locally: HeidelbergCement India and Zuari Cement. HeidelbergCement India serves the central markets and Zuari Cement, a former Italcementi subsidiary, focuses on the south of the country.

Pakistan: DG Khan Cement has asked the government of Punjab province if it can expand the production capacity at one of its cement plants by 12,000t/day. Bloomberg said that it had seen a letter sent to the local government and that Javed Iqbal Malik, a senior economic adviser at Punjab province's industries department, had confirmed receiving it. The approval process could take up to 12 months. If accepted the upgrade could see DG Khan Cement surpass Bestway Cement to become the country’s largest cement producer with a production capacity of 10.7Mt/yr.

Bangladesh: Mohammed Amirul Haque, the managing director, of Premier Cement, says that the company has built two more units at Narayanganj and Chattogram for around US$150m. He said that upgrade has increased the company’s production capacity to 5.2Mt/yr from 2.4Mt/yr, according to the Daily Star newspaper. The new units are currently at the trial stage. Vertical roller mills (VRM) supplied by Denmark’s FLSmidth will be used to attain production rates of 460t/hr and 270t/hr at the new plants in Narayanganj and Chattogram respectively.

The expansion plans were initiated in 2017. At present the country has a cement production utilisation rate of 57%. Bangladesh’s per capita cement consumption is around 181kg. It is expected to increase to 220kg by 2020.

Sweden: A failure on a conveyor belt between the kiln and a mill at the end of October 2019 has caused a ‘significant’ loss of production at Cementa’s Slite plant. The subsidiary of Germany’s HeidelbergCement says that a temporary solution is in place but that the unit’s capacity has been reduced. Repair work is expected to continue until the end of November 2019. The cement producer said that deliveries of its Basement product would be reduced while it looks for an external supplier to bolster supply.

Kenya: Mombasa Cement has started building a 36MW wind farm at its integrated Vipingo plant. The project is intended to support a new grinding unit being constructed at the site, according to the Business Daily newspaper. It is intended to reduce the cost of electricity and minimise disruptions caused by power cuts. The wind farm will consist of 12 turbines with a capacity of 3MW each. The cement plant is also installing a high-power voltage line from the Kaloleni substation to improve its connection to the local electricity grid.

US: Union workers at the Keystone Cement plant in Bath, Pennsylvania have started legal action against the company over its sale to HeidelbergCement. The American Federation of Labor and Congress of Industrial Organizations (AFL–CIO) union says that the company must honour its contracts, according to the Morning Call newspaper. It is representing around 132 workers at Keystone’s cement and aggregate operations.

According to the lawsuit, HeidelbergCement’s subsidiary Lehigh Hanson announced in October 2019 that it would not accept or assume the terms of any existing contracts. The union claims that this contravenes a requirement that any new owners or operators of the plant assume the contracts in place at the time of sale. The agreement to sell the plant to Germany’s HeidelbergCement for US$151m was announced in late September 2019. It is subject to regulatory approval.