Displaying items by tag: Plant

Ghana: The High Court of Ghana has ordered the Empire Cement Ghana to stop all activity related to building a new cement plant in the southern part of the McCarthy Hills. It has forced this until a hearing takes place for an injunction application by the McCarthy Hill Residents Association, according to the Ghana News Agency. The site was previously raided by Environmental Protection Agency (EPA) agents and the police in late June 2021 after a tipoff by local residents. The association alleges that the Chinese-run plant project has been misusing a temporary permit from the EPA to manufacture cement as a mandate to instead start installing equipment at the site.

US: Italy-based Bedeschi has been awarded a new order for the supply of two BED RNSH 1800/6 type apron feeders for Lehigh Cement’s integrated Mitchell plant in Indiana. The new feeders will be able to process up to 1300t/hr of crushed limestone and they will be placed in the primary and secondary crushing area to replace the old existing machines. They feature super duty design with CAT type chains and a Bedeschi super duty belt. As part of the installation Bedeschi has used a three dimensional survey to define the exact room availability in the existing plant. The new feeders will join three others at the plant that were already ordered as part of an upgrade programme for clay crushing and additive dosing. No value for the order has been disclosed.

Lehigh Cement, a subsidiary of Germany-based HeidelbergCement, resumed work on its US$600m upgrade project at the Mitchell plant in February 2021. Work on the upgrade was suspended in early 2020.

Jamaica: Caribbean Cement says that it will export an additional 200,000t/yr of cement after it completes the 40% capacity expansion of its 1.0Mt/yr Rockfort cement plant to 1.4Mt/yr. In 2020, the producer exported 1580t of cement, all to North America, at a total value of US$156,000.

CBR News has reported that general manager Yago Castro said “We believe the right way is to invest in local manufacturing and make it bigger, solid and more powerful. This is why we’ve been increasing our production capacity over the past three to four years. Our team is always working on improving the supply to the market, quality of our products and service.”

The Jamaica Observer newspaper reported on 5 September 2021 that regular three-day lockdowns begun in Jamaica in August 2021 to stem the spread of Covid-19 have slowed Caribbean Cement’s distribution.

Nepal: The Cement Manufacturers Association of Nepal (CMAN) recorded average capacity utilisation across the local cement sector below 30% following the start of a national coronavirus lockdown that started in late April 2021. Despite the end of the Clockdown over the summer, demand is currently low due to an economic slowdown, according to the Kathmandu Post newspaper. It reported that three or four of the country’s 64 cement plants have shut down.

CMAN president Dhruba Thapa said, “There is a huge gap in output and demand in the market currently. Nepal's cement industry has a production capacity of 22Mt/yr, and this will rise to 25Mt/yr in the 2022 financial year. Demand reached around 9Mt in the 2021 financial year."

US/India: Judges from Yale University have awarded first place at the 2021 Yale Environment 360 video contest to Aarti Srivastava for her documentary film entitled the 'Story of Lumshnong.' The Indo-Asian News Service has reported that the film tracks the ‘disaster’ ensuing from the establishment of eight cement plants near the town of Lumshnong in a forested area of Meghalaya state. It claims that the intensive activity has led to water problems, high dust levels in Lumshnong and deforestation.

India: The state government of Tamil Nadu has announced the launch of a new cement, called Valimai, by one of its subsidiary cement producers. The United News of India agency has reported that the government anticipates a drop in cement prices as a result of the launch. It is currently targeting a total cement capacity of 19Mt/yr with the establishment of a planned 10Mt/yr plant.

On mid-June 2021, the state government asked cement producers operating locally to lower their prices.

China: Anhui Conch’s operating revenue grew by 8.7% year-on-year to US$12.5bn in the first half of 2021 from US$11.5bn in the same period in 2020. However, its net profit fell by 7% to US$2.32bn from US$2.49bn. The group blamed this on rising raw material prices and ‘fierce’ competition. Anhui Conch reported that its production and sales volumes of cement and clinker increased by 11.5% to 208Mt. By region, sales grew in east, central and south China but fell in the west.

The group said that one clinker production line and two cement grinding units for Hunan Yunfeng Cement had been commissioned during the first half of 2021. Construction work on two grinding projects based in Haimen and Ganzhou also started. Outside of China, work on the group’s Qarshi project in Uzbekistan progressed to the installation of equipment.

UK: Mannok has commissioned a Euro2.1m bagging system supplied by Germany-based Haver & Boecker. The order included a Roto-Packer Adams 10 spout bag filling system and a new automatic film reel changer, designed to run at 1200 bags/hr. Installation took place in the second quarter of 2021 and the new bagging unit is now in production. The upgrade now gives Mannok the capacity to pack around 50t/hr of cement in weatherproof bags.

Chief executive officer Liam McCaffrey said, “This is a major investment in our Cement operations which completes the second phase of our investment in our weatherproof bagging line, upgrading it from a single to a double bagging line with a significant increase in output capacity. Our initial investment to bring our weatherproof polyethylene bags to the market was in response to demand from Great Britain-based merchants and we later introduced the bags to the Irish market, where the response was equally positive.”

The cement producer operates an integrated plant at Derrylin, Fermanagh in Northern Ireland. It previously installed a weatherproof bagging line in 2018 that allows it to extend its range of bagged cements.

India: JK Cement plans to invest a total of US$410m in two new cement plant projects to expand its total production capacity to 23Mt/yr from 15Mt/yr. The Economic Times newspaper has reported that the company is in the process of establishing a 2Mt/yr integrated plant at Panna in Madhya Pradesh. It is in the process of establishing a second new integrated plant at Hamirpur in Uttar Pradesh, also with a capacity of 2Mt/yr. Both plants are scheduled for commissioning in 2023. The investments aim to increase the company’s presence in the northern and central Indian cement markets. 12Mt/yr of its current capacity is located in the region, compared to 3.0Mt/yr in the south.

Chief executive officer Madhav Singhania said “While the northern market is very attractive in terms of demand and capacity utilisation, we have the capabilities to become a market leader in the central region."

In 2020, JK Cement’s average capacity utilisation was between 75% and 80%.

India: The total new waste heat recovery (WHR) unit capacity of cement producers is expected to reach 175MW in the two years ending on 31 March 2022. Rating agency ICRA has valued the total investment in new WHR units over the period as up to US$230m, according to the Press Trust of India. A market report by ICRA reports that power generation using WHR costs around US$0.02/kWh compared to US$0.7/kWh from a captive coal power plant. Cement companies that replace 25% of total power capacity with WHR can potentially save around 15% from existing power costs.