Displaying items by tag: Poland
Polish cement production stagnant as non-EU imports rise
04 February 2020Poland: The Association of Cement Producers in Poland estimates that cement production reached 19Mt in the country in 2019, around 1% more than in 2018. According to estimates, imports from Belarus and Turkey, the producers of which do not have to purchase EU Emissions Trading Scheme (ETS) permits, grew by 0.25Mt and 50,000t respectively. The Association expects that sales will remain a similar level in 2020.
Polish electricity prices rose by about 35-40% during 2019, caused to a large extent by the surge in ETS permit prices. This, said Xavier Guesnu, CEO of Lafarge Polska, is leading to a marked increase in imports from outside of the EU. There are concerns that, if unchecked, this could adversely affect domestic cement producers.
Górażdże Concrete achieves Polish first with Concrete Sustainability Council certification
29 October 2019Poland: The Swiss-based Concrete Sustainability Council (CSC) has acknowledged Górażdże Concrete’s sustainable management of resources in the concrete production process. Przemysław Malinowski, Górażdże president, stated that the company has sought to ‘minimise its impact on the environment in all areas of the supply chain.’ This included sourcing its cement from producers who demonstrate effective waste heat recovery and alternative fuel substitution practices, with a view to promoting the circular economy.
The World Business Council for Sustainable Development (WBCSD) established the CSC to promote care for the economic, social and environmental impacts of concrete production by auditing the entire production process. In a Polish concrete sector of 25Mm3/yr total production capacity, Górażdże is the sole holder of CSC certification.
Poland: Przemysław Malinowski has been appointed as the managing director of Górażdże Beton from the start of August 2019. He succeeds Wojciech Hałat, who will take the role of general director of HeidelbergCement Kazakhstan. Malinowski will report to Andrzej Reclik, the General Director of Górażdże Cement.
Malinowski is a graduate of the University of Economics in Katowice and MBA Studies at the University of Economics in Wroclaw. Before joining the Górażdże Group in 2017, he worked for EDF Group.
FLSmidth MAAG Gear supplies gear unit to JK Cement
28 June 2019Poland: FLSmidth MAAG Gear has successfully tested a MPU/274G type gear unit at its Elblag production plant. The product is intended for JK Cement’s new cement grinding plant in Aligarh, Uttar Pradesh. Shipping is scheduled for late June 2019. No value for the order has been disclosed.
France: Cem'In'Eu plans to raise Euro55m by the end of 2019 to support building new cement grinding plants in Europe. It opened its first 0.25Mt/yr grinding plant at Tonneins, Lot et Garonne in 2018, according to Les Echos newspaper. Construction of a new plant at Portes-lès-Valence, Drôme is scheduled to start in mid-2019. Construction of a larger 0.5Mt/yr plant at Montreuil-Bellay, Maine-et-Loire is anticipated to start in September 2019 for a commissioning date of February 2021. This project will cost Euro35m. Other projects are planned for Chalon-sur-Saône, Saône et Loire and Ottmarsheim.
International projects include a plant at Ottmarsheim, Haut-Rhin in Switzerland and Thamesport in the UK. The former is expected to gather all the necessary permits by September 2019 with construction to follow by the end of the year. An additional project is being planned at the port of Gdynia in Poland.
Poland: Krzysztof Kieres, the general director of Dyckerhoff Polska, has been elected as the new chairman of the Polish Cement Association. The term of office lasts four years and he succeeds Ernest Jelito, the president of Górażdże Cement, in the role.
Kieres, aged 64 years, is a graduate of the Faculty of Economics and Sociology at the University of Lodz. He holds experience with various construction companies, including Germany’s Bilfinger. He has worked for Dyckerhoff, part of Italy’s Buzzi Unicem, for 20 years as a financial director and the general director.
The association has also elected Dariusz Gawlak, the president of the board of the Warta Cement, as its vice chairman. Other new members of the board include: Włodzimierz Chołu, Cemex Polska; Xavier Guesnu, Lafarge Cement; Janusz Miłucha, Grupa Ożarów; and Andrzej Reclik, Górażdże Cement. The association has also accepted Andrzej Ptak as an honoury member.
Polish cement production grew by 12% to 18.9Mt in 2019
17 April 2019Poland: Data from the Cement Producers Association (SPC) shows that cement production grew by 12% year-on-year to 18.9Mt in 2019. Concrete production rose by 6.8% to 25.3Mm3. This was attributed to a growing construction sector, according to the Polish News Bulletin. Both cement and concrete production is expected to continue growing in 2019 to 19Mt and 26.2Mm3 respectively.
The European Union’s (EU) verified CO2 emissions figures were released earlier this week on 1 April 2019. The good news is that no cement plant is within the top 100 largest emitters. All the top spots are held by power plants, iron and steel producers and the odd airline. Indeed, out of all of the verified emissions, cement clinker or lime production only represents 7% of the total emissions. Of course this is too much if the region wants to meet its climate change commitments but it is worth remembering that other industries have a long way to go as well and they don’t necessarily face the intrinsic process challenges that clinker production has. If the general public or governments are serious about cutting CO2 emissions then they might consider, for example, taking fewer flights with airlines before picking on the cement industry.
The EU emitted 117Mt of CO2 from its clinker and lime producers in 2018, a 2.7% year-on-year decrease compared to 120Mt in 2017. This compares to 158Mt in 2008, giving a 26% drop in emissions over the decade to 2018. However, there are two warnings attached to this data. First, there are plants on this list that have closed between 2008 and 2018. Second, there are plants that provided no data in 2018, for example, all the plants in Bulgaria. Climate change think tank Sandbag helpfully pointed out in its analysis of the EU emissions data that industrial emissions have barely decreased since 2012. The implication here being that the drop from 2008 to 2012 was mainly due to the economic recession. Sandbag also made the assertion that 96% of the cement industry’s emissions were covered by free allocations in the EU Emissions Trading Scheme (ETS) thereby de-incentivising sector willingness to decarbonise.
By country the emissions in 2018 from cement and lime roughly correspond with production capacity, although this comes with the caveat that emissions link to actual production not potential capacity. So, Germany leads followed by Spain, Italy, Poland and France. Of these Poland is a slight outlier, as will be seen below.
Plant | Company | Country | CO2 Emissions (Mt) |
Górazdze Plant | Górazdze Cement (Heidelberg Cement) | Poland | 2.73 |
Rørdal Plant | Aalborg Portland Cement | Denmark | 2.19 |
Ozarów Plant | Grupa Ozarow (CRH) | Poland | 2.01 |
Slite Plant | Cementa (HeidelbergCement) | Sweden | 1.74 |
Kamari Plant | Titan Cement | Greece | 1.7 |
Warta Plant | Cementownia Warta | Poland | 1.55 |
Volos Plant | Heracles General Cement (LafargeHolcim) | Greece | 1.27 |
Vassiliko Cement Plant | Vassiliko Cement | Cyprus | 1.21 |
Małogoszcz Plant | Lafarge Cement Polska (LafargeHolcim) | Poland | 1.18 |
Kujawy w Blelawach Plant | Lafarge Cement Polska (LafargeHolcim) | Poland | 1.15 |
Table 1: Top 10 CO2 emitting plants in the European Union in 2018. Source: European Commission.
Poland leads the count in the top 10 EU CO2 emitting cement plants in 2018 with five plants. Greece follows with two plants. This list is deceptive as all of these plants are large ones with production capacities of 2Mt/yr and above. As it contains many of the largest plants in the EU no wonder the emissions are the highest. It is also worth considering that there are far larger plants outside of the EU.
In summary, as most readers will already know, the cement industry is a significant minority CO2 emitter in the EU. Countries with larger cement sectors emit more CO2 as do larger plants. So far, so obvious. Emissions are down since 2008 but this mostly seems to have stalled since 2012, bar a blip in 2017. The change though has been the rising carbon price in the EU ETS in 2018. Coincidentally the carbon price has been fairly low and stable since 2012. If the mechanism is working properly then changes should start to appear in 2019. Already in 2018 a few European cement producers announced plant closures and blamed the carbon price. Watch this space.
Poland: Germany’s Bilfinger is installing refractory linings at Cemex Polska’s Rudniki cement plant. It is also carrying out assembly work at various parts of the unit. The industrial services company is installing the refractory linings for parts of the plant, which entails using around 2000t of refractory material within a five-month period. It is part of the installation of a new cement clinker production line at the site.
The contract comes under Bilfinger’s Engineering & Maintenance Continental Europe division. Companies for which Bilfinger has worked on past contracts in Poland include cement producers CRH and Dyckerhoff.
Poland: Lafarge Poland delivered over 0.2Mm3 of ready-mix concrete (RMX) in 2018 for use in various infrastructure initiatives including road expansion projects. In 2019 the company plans to produce 0.32Mm2 of concrete surfacing for a motorway extension. The subsidiary of LafargeHolcim set up its LH Engineering business in 2017 to help implement infrastructure projects. It offers engineering services and the delivery of building materials, including RMX, aggregates and other products.