Displaying items by tag: Poland

Philippines: The Department of Trade and Industry (DTI) has issued an order amending its previous order on cement safeguards. The Manila Bulletin newspaper has reported that the amendment extends safeguard measures to 13 new countries which now exceed the necessary 3% import volume share. These are Chile, the Czech Republic, Estonia, Hungary, Israel, Indonesia, Latvia, Lithuania, Poland, Slovenia, Slovakia and South Korea. Imported cement from these countries will now face a safeguard duty of US$0.2/bag. An official source quoted by the newspaper called the surge in importation from these countries "trade diversion" tactics by importers since these countries were previously exempt from the safeguard duty.

Poland: LafargeHolcim subsidiary Lafarge Poland has ordered a 307t/hr MVR 3750 R-4 vertical roller mill from Germany-based Gebr. Pfeiffer for its Malogoszcz cement plant in Świętokrzyskievoivodeship. The supplier says that the equipment has a drive power of 2500kW and that it is the first MVR mill to be installed in the country. It said that the producer chose the mill for its reduced energy requirements compared to those of other grinding mills. China-based Nanjing Kisen will execute the order for commissioning in early 2022.

Poland: HeildelbergCement subsidiary Górażdże Group has signed a 10-year corporate Power Purchase Agreement (PPA) with BayRa to buy electricity from the forthcoming Witnica solar power plant. The project is the first subsidy-free PPA-backed large-scale solar park in Poland. Due for completion in the first half of 2021, the solar park will be the largest in Poland, with a capacity of 64.6MWp.

“Here is the ultimate proof that photovoltaic power can – without any subsidies - be competitive to conventional energies, even in a European country further north, which still generates 80% of its electricity from coal,” said Benedikt Ortmann, Global Director of Solar Projects at BayWa. Andrea Grotzke, Global Director of Energy Solutions at BayWa added, “This PPA serves as an economic structure for a fixed price hedge against rising electricity costs. Securing energy from solar not only reduces a company’s CO₂ footprint. We are convinced that it also results in significant savings on the corporate energy bill.” BayWa has set the goal of constructing solar and wind projects in Poland with a total installed capacity of more than 1GW by the mid-2020s.

Spain: Cemex España has announced plans to invest Euro4m in upgrades to its Buñol, Valencia, Muel, Zaragoza, Raspeig, Alicante and Rubí, Barcelona mortar plants. The upgrades will increase production capacity, safety and efficiency and improve product quality. The company said that the promotion of its range of over 160 special mortars is a main focus of the investment.

Cemex Europe, Middle East, Africa and Asia regional president Sergio Menéndez said “We recognise the growing demand for innovative mortar solutions for new and existing buildings to reduce carbon emissions in our cities and support the EU Renewal Wave. Our wide range of mortars for dry silos, in bags and ready to use, is reinforced by expert solutions for paving streets, plastered walls, tunnel solutions, plasters and special sands.”

The group is also investing in upgrades to production and packaging systems in its mortar segment in Poland and the UK.

One of the last news stories we covered before the Christmas break was that Lafarge Poland had selected China-based Nanjing Kisen International Engineering as the general contractor for a Euro100m-plus upgrade to its Małogoszcz cement plant. This appears to be the first major European cement plant upgrade project to be publicly run by a Chinese contractor. There may be other European projects in the sector run by Chinese companies ‘on the down-low.’

If it is the first then this is a significant milestone for the growth of the Chinese industry. It is a noteworthy first for Nanjing Kisen in the European Union. Europe is the home, after all, of a number of locally-based contractors and companies that can build or upgrade cement plants including FLSmidth, Fives, ThyssenKrupp, IKN and others. Indeed, all of the work on this project might actually be conducted by local companies, selected by the general contractor. For example, Lafarge Poland says that the general contractor will select a subcontractor on the Polish market.

It’s easy to fall into jingoistic nostalgia but should we really be surprised that China can competitively build cement plants given the ferocious growth of its own industry over the last few decades? Arguments by Western critics against growing Chinese dominance in industry have tended to home in on excuses why they might be ‘cheating’ such as intellectual property theft, unfair state aid or the use of low-cost infrastructure loans to countries along its Belt and Road Initiative. That last one carries some irony given that not so long ago discussions about developing world debt were framed in the context of the Cold War and the oil crisis in the 1970s. Western countries were seen as the bogeymen depending on one’s political outlook. With this in mind, the Financial Times recently reported on data released in December 2020 that suggested that China might be heading into its own overseas debt crisis. The takeaway message here is that attempting to apply China’s whopping infrastructure boom elsewhere might not work so well without the same level of control. Exporting production overcapacity abroad may simply turn out to be something like a giant Ponzi scheme! For the cement industry this may mean a pause or wind-down in the number of new plants backed by Chinese money, often with Chinese contractors tied in, and that the rise of Chinese engineering firms might not seem as unassailable as all that after all.

This leads into another noteworthy story that we also published before Christmas on China’s latest proposal to further reduce production capacity at home. The Ministry of Industry and Information Technology (MIIT) wants to tighten the ratio of production capacity that has to be closed before new capacity can be built from 1.25:1 to 1.5:1. The kicker is that the new rules also include a clause intended to restrict the use of so-called ‘zombie’ capacity in the swapping process by limiting eligibility to productions lines that have been operated for two or more consecutive years since 2013. These rules seem targeted at the present day but they could potentially push Chinese cement production capacity per capita to rates more similar to those found in developed economies elsewhere (i.e. halve existing Chinese production capacity). Many of the country’s kilns were built in the early 2000s and the average lifespan of a clinker kiln is 50 years. This suggests that the ministry is thinking seriously about culling capacity by the administration’s carbon neutrality target of 2060.

Chinese penetration in the European cement plant market is more of an after-thought given the pace of projects in Asia and Africa over the last decade and the maturity of the sector. It can also be misleading given that some very-European-sounding engineering companies are actually owned by Chinese concerns. Yet no doubt local contractors and suppliers would like to keep any business they can. On the other hand, more market share may be found in Europe over the coming decades from retrofitting CO₂ mitigating equipment or building the anticipated hydrogen revolution once the regulatory and financial framework starts to favour it. Or maybe shifts to service and/or machine intelligence-style packages are the way forward. Nanjing Kisen may be the first Chinese company to upgrade a European cement plant but the market focus may quickly move on. Time will tell.

Answers by email for when readers think the first cement plant or production line in the US will be built by a Chinese company.

Happy New Year from Global Cement

Poland: Lafarge Poland has chosen China-based Nanjing Kisen International Engineering as the general contractor for a Euro100m-plus upgrade to its Małogoszcz cement plant. The subsidiary of China Triumph International Engineering will deliver an engineering, procurement and construction (EPC) contract and it intends to select a local Polish subcontractor. This is the first project by the Chinese engineering company in Poland and the European Union.

The first works related to project started in October 2020. First clinker production from the upgrade is scheduled for December 2022 with overall commissioning planned for spring 2023. Part of the investment will be implemented in cooperation with the Krakow Technology Park as part of the Polish Investment Zone. LafargeHolcim says the upgrade project is part of its scheme to reduce its CO₂ emissions by 55% by 2025 compared to 1990 levels.

Poland: Cementownia Warta has ordered a BPB-SF heavy-duty arched plate conveyor for the new limestone crushing facility at its Warta integrated cement plant from Germany-based Aumund. The supplier says that it will deliver the equipment before the end of 2020.

Aumund said that it has delivered “more than 20 machines” to the Warta plant since the producer placed its first order with the company in 1998. In 2020 it delivered five KZB pan conveyors of a total capacity of 2300t/hr as part of a project to construct a 120,000t steel-roofed concrete silo at the plant.

Poland: Lafarge Poland has shared plans to modernise its 2Mt/yr Małogoszcz cement plant in Świętokrzyskie Voivodeship. The company says its planned investment of Euro100m will, “increase technical efficiency and minimise environmental impacts by reducing CO₂ emissions by 20% and energy consumption by 33%.” The project, which will partly be carried out in partnership with Krakow Technology Park, is scheduled for completion in 2023.

Lafarge Poland president Xavier Guesnu said that the modernisation is part of the company’s effort to meet its commitment of 55% emissions reduction to 300kg/t of cement in 2030 from 667kg/t in 1990.

Poland: The Cement Producers Association (CPA) has celebrated the 30th anniversary of its founding with the release of a report entitled ‘The Influence of the Cement Industry on the Polish Economy.’ The report states that the industry’s 13 cement and grinding plants, which employ 3500 people across the country, have received Euro2.23bn in investments since 1990.

CPA chair Krzysztof Kieres said, “We have started actions aimed at achieving emission neutrality at our 60th anniversary in 2050. These ambitious climate goals, the economic situation and legislative changes constitute new challenges for the cement industry, and it needs to look for partners with similar goals - to care for the development of the construction industry and the entire Polish economy.”

Czech Republic: Domestic cement production was 4.57Mt in 2019, up by 3.2% year-on-year from 4.43Mt in 2018. CTK Business News has reported a corresponding increase in domestic sales, up by 1.5% to 3.84Mt from 3.78Mt, and exports, up by 1.9% to 761,000t from 747,000t. Slovakia received 380,000t (50%), Germany received 221,000t (29%), Austria received 114,000t (15%) and Poland received 68,500t (9%). Imports fell by 15% to 490,000t, of which Slovakia supplied 245,000t (50%), Poland supplied 122,000t (25%), Germany supplied 98,000t (20%) and Austria supplied 39,200t (8%).