Displaying items by tag: ThyssenKrupp

France: The industrial and technology group ThyssenKrupp is has announced that it is 'strengthening its plant technology capabilities in France' by merging the formerly separate entities Polysius and KH Mineral to become ThyssenKrupp Industrial Solutions (France). The step came into effect on 1 October 2015.

The group said that the strategic move is another 'milestone' for the plant engineering and construction company in its efforts to further promote the integration and regionalisation of its plant technology business worldwide. It said that the move pursues ThyssenKrupp's overriding goal of integrating its businesses more closely to create sustainable value as a diversified industrial group. As of today, ThyssenKrupp Industrial Solutions (France) employs around 300 employees at two locations in Aix-en-Provence and Sarreguemines.

Samir Abi Ramia, CEO of ThyssenKrupp Industrial Solutions (France), said, "On the basis of decades of experience in European, Middle Eastern and African markets, excellent engineering skills and proven technologies, we can now offer tailor-made solutions for the cement, mining and raw materials industries in general from a single source. Joining our forces in France, while at the same time benefiting from the global network of one of the world's leading engineering and construction specialists, will enable us serve our customers' needs even better."

Canada: ThyssenKrupp Industrial Solutions and McInnis Cement have announced a sales/purchase agreement valued at US$133m for the manufacture and supply by ThyssenKrupp Industrial Solutions (USA) of a complete cement production line.

The new 6000t/day capacity plant is currently under construction on a greenfield site in the Port-Daniel-Gascons area of Quebec, Canada. The new plant will be complete with a POLCID proprietary process control system to monitor and control all aspects of the plant and a POLAB laboratory automation system to assure product quality. The plant is scheduled for commissioning in 2016 with full production starting later in that year.

"The McInnis Cement project represents the most technologically advanced and environmentally sound plant of its kind, designed to meet or beat the most stringent requirements of both the Canadian and American environmental agencies," said Mark S Terry, president of the resource technologies division of ThyssenKrupp Industrial Solutions (USA). "Combined with the extensive experience of both project teams, we have the complete recipe for success for the Port-Daniel-Gascons facility.''

The main components include: a 1800t/hr quarry crushing plant, a raw material reclaim system comprises a bridge reclaimer for limestone and four portal reclaimers for other additives or fuel, a QUADROPOL vertical roller mill for raw grinding and a blending silo for raw meal storage, with a capacity of 10000t. The Polysius kiln line will consist of a five-stage, two-string PREPOL AS-MSC preheater, a 5.2m x 75m POLRO rotary kiln and a POLYTRACK cooler with intermediate roll crusher. Cement grinding will take place in two QUADROPOL vertical roller mills with SEPOL high-efficiency separators. The plant will be rounded off with three cement silos (with a capacity of 120,000t) as well as cement truck and ship loading facilities.

Saudi Arabia: ThyssenKrupp Industrial Solutions has received an order from Al Sawfa Cement Company, Saudi Arabia, to build a complete cement production line. The order is worth around Euro100m and commissioning is planned for 2016. The new 5300/day clinker production plant will be constructed parallel to the existing line in Jabal Farasan, approximately 150km north-east of Jeddah. The existing line, also supplied by ThyssenKrupp Industrial Solutions, has been in operation since 2009.

The main components are a 1700t/hr crushing facility, 40,000t of additive storage, a blending bed, a 390t/hr raw material grinding plant with ball mill and a POLYSIUS SEPOL separator and a 15,000t blending silo for raw meal.

The Polysius kiln line will consist of a five-stage preheater with PREPOL AS-CC, the POLRO rotary kiln and a POLYTRACK cooler with intermediate crusher. Cement grinding will take place in two ball mills with SEPOL high-efficiency separators. The plant will be rounded off with a 6000t cement silo as well as cement packing and loading facilities.

Lothar Jungemann, CEO of the Cement operating unit of the Process Technologies business unit of ThyssenKrupp Industrial Solutions, said, "This follow-up order shows that we are a reliable partner to our customers. With our leading technology and strong service focus, we support cement producers worldwide with their efforts to further expand capacities and increase operating efficiency."

US: Torsten Gessner has stepped down as CEO of ThyssenKrupp North America as of 10 October 2014. Patrick Bass, currently senior vice president Product Lifecycle Management/Research and Development at the ThyssenKrupp Elevator headquarter in Germany will become CEO of ThyssenKrupp North America as of 1 January 2015. Kevin Backus, Senior Vice President and General Counsel at ThyssenKrupp North America will be responsible for the regional headquarter on an interim basis.

Patrick Bass started his career at ThyssenKrupp with ThyssenKrupp Elevator Corp., Horn Lake, US as a Mechanical Engineer in 1999. He served in various positions in the Elevator organisation where he took over the position of Executive Vice President of Research and Development before he changed to ThyssenKrupp's Elevator headquarter in Essen, Germany and took over the position of Senior Vice President Product/Research and Development in 2012.

Torsten Gessner started his career as Chief Operating Officer at ThyssenKrupp CENE in 2005. In 2009 he became CEO of ThyssenKrupp's global Business Unit for Escalators and Passenger Boarding Bridges, headquartered in Germany. In 2012 Torsten Gessner moved to the USA to assume responsibility as CEO for the implementation of ThyssenKrupp's first regional organisation in North America headquartered in Chicago.

With a turnover of Euro8.3bn in the 2012 - 2013 financial year and 20,000 employees, North America is the biggest and most important foreign market of the Essen-based industrial and engineering group.

Indonesia: Siemens has received an order from ThyssenKrupp Industrial Solutions AG to supply an Integrated Drive System for the expansion of PT Holcim Indonesia's cement plant in Java, Indonesia. The new line will have a capacity of 4000/day. Operation is due to commence in mid-2015.

The supplied Integrated Drive System will comprise low- and medium-voltage motors as well as the associated Sinamics and Sinamics Perfect Harmony drives, including the required converter transformers, starters and compensation systems. The supply package contains 14 single-motor and multi-motor drives, 22 induction motors, one slip ring motor for the raw mill main drive and six gear units.

Siemens previously installed complete drive equipment for the first production line at the Tuban plant. Production commenced in October 2013. "By placing the follow-on contract with Siemens, we want to ensure professional project management and the smooth operation of our plant", said Sidik Darusulistyo, plant manager at PT Holcim Indonesia.

Algeria has been steadily building up cement industry interest over the past few months. In late 2013 Lafarge opened its fourth world research laboratory in Algiers. Then this week South African producer PPC confirmed its intention to enter the local market with a new plant and German construction firm ThyssenKrupp announced an order to build a cement plant for Groupe Industriel des Ciments d'Algérie.

According to United States Geological Survey (USGS) data, Algeria saw its cement production more than double from 9Mt/yr in 2002 to 20Mt/yr in 2011. At present Global Cement Directory 2014 figures places the country's cement production capacity from 21Mt/yr with 30Mt/yr a reasonable estimate for 2017. Throw in similarly rising gross domestic product per capita, US$7500 in 2013, with infrastructure investments of US$286bn planned and Algeria appears to be a promising investment for the cement market.

Lafarge, which holds minority stakes in two cement plants in the country, reported that market demand was high in 2012. Its cement sales rose by 9% year-on-year in 2013. The other major foreign player, ASEC Cement, reported in its 2012 financial report that Algeria consumed 21Mt of cement in 2012 but that it had to import 3Mt that year. ASEC was planning to build a 3.16Mt/yr plant at Djelfa to plug that market gap. Yet news reports in early 2013 reveal that the project was paused due to financial issues at ASEC with the suggestion of a possible downgrade to a 1.5Mt/yr production capacity instead.

The decision by PPC to build in Algeria is the first big project by one of Africa's international sub-Saharan cement producers north of the Sahara. It steps away from PPC's expansion strategy so far of building projects out from South Africa. Hodna in Algeria is a long way from Johannesburg! It will also cause tension between PPC and whoever is supplying imported cement to Algeria, most likely indebted southern European producers. Both PPC and its Nigerian competitor Dangote are used to fighting foreign imports to their core markets. Data from the Algerian customs office show that the value of cement imports to Algeria in 2013 rose by 26% year-on-year to US$395m. That's a market worth fighting for.

Algeria: ThyssenKrupp Industrial Solutions has received an order to build a 6000t/day cement plant for Société des Ciments de Ain El Kebira (SCAEK), a subsidiary of Groupe Industriel des Ciments d'Algérie (GICA). The cement plant will be built in Ain El Kebira with start-up planned for 2016.

The order includes the supply of components for raw material processing, clinker manufacture and cement loading, the installation of a laboratory automation system for quality assurance and monitoring and the turnkey handover of the plant to the customer.

The key components are a 2000t/hr crusher for limestone and marl, a 500t/hr crusher for aggregates and a 50,000t capacity circular blending bed. Raw materials will be ground in two Polysius QUADROPOL QMR2 roller mills, with a throughput 350t/hr and a 30,000t homogenising silo will be used to store raw meal.

The kiln line comprises a five-stage, two-string PREPOL AS preheater, a 5.2 x 78m rotary kiln and a Polysius POLYTRACK cooler with intermediate crusher. Cement grinding will be carried out in three ball mills with high-efficiency SEPOL separators (5 x 14.5m, 6000kW central drive). Four storage silos each with a capacity of 20,000t of cement, four packaging lines, and six automatic and two manual loaders round out the plant. The Polysius POLAB laboratory automation system will be installed for quality monitoring and control.

Thailand: German steel and engineering group ThyssenKrupp has won a Euro150m contract to build a cement plant in Saraburi near Bangkok for TPI Polene. The plant will have a cement production capacity of 10,000t/day and is scheduled to start production in 2015.

"With domestic cement demand expected to reach 45Mt/yr by 2015, Thailand is an important market and production location in Southeast Asia," commented ThyssenKrupp.

Indonesia: ThyssenKrupp Polysius has won a contract from PT Holcim Indonesia Tbk., to build a second cement plant near the town of Tuban on the northern coast of the island of Java. The contract is worth around US$250m and the plant is scheduled to start production in 2015. Tuban 1, the initially-awarded project, is due to begin operation in June 2013. Tuban 2, the newly-awarded project, and Tuban 1 will each have a capacity of 1.7Mt/yr of cement.

"This follow-up order is proof of our good partnership with the customer and shows that our technological solutions and leading engineering expertise are supporting Holcim in the growth of the Indonesian cement industry," said Dr Hans Christoph Atzpodien, CEO of the ThyssenKrupp Polysius' Industrial Solutions business area. "We are firmly focused on the markets of the future."

For both plants ThyssenKrupp Polysius is supplying state-of-the-art equipment covering raw material preparation, clinker production, cement loading and fuel preparation. A POLAB laboratory automation system is being installed for quality monitoring and control.

The Indonesian cement market is predicted to grow at a double-digit rate in 2013. With a production capacity of 8.2Mt/yr Holcim Indonesia is one of the country's top three cement manufacturers.