Global Cement Newsletter

Issue: GCW359 / 26 June 2018

Headlines


Hillhead 2018 is on this week and where better to capture a feel of the UK’s quarrying and construction industries? For those that don’t know, Hillhead is a biennial show that takes place in a quarry in Derbyshire. The show bills itself as the largest quarrying, construction and recycling event in the world. A large scale UK show gives us the opportunity to look at the local cement industry and we did exactly that in the June 2018 issue of Global Cement Magazine with Edwin Trout’s feature on the UK cement sector in 2017 and 2018. Following on from that article we’ll pick up a few threads.

Graph 1: Domestic cement production in the UK, 1996 - 2016. Source: Mineral Products Association (MPA). 

Graph 1: Domestic cement production in the UK, 1996 - 2016. Source: Mineral Products Association (MPA).

Cement production in the UK fell by 5Mt/yr during the financial crisis of 2007 - 2008. Since then, as Graph 1 shows, production has been growing almost uniformly. However, it may have reached a plateau in 2017, with the major producers complaining about a weakened market due to Brexit uncertainty.

Main points from a news angle are the rise of the Breedon Group with its acquisition of Ireland’s Lagan Cement in April 2018, investments at Hanson’s Padeswood cement plant and Tarmac’s Dunbar cement plant and a fairly static market reported by the major producers. Alongside this, Ireland’s Ecocem opened a terminal in Sheerness in June 2017 and, more recently, has just inaugurated its slag grinding plant on the other side of the English Channel at Dunkirk.

The decision by Breedon to straddle an impending UK-European Union (EU) border seems wise with Hanson’s parent company HeidelbergCement actively blaming Brexit for market uncertainty in the UK. The rise of Ecocem, a slag cement grinder and distributor, also seems to suit the atmosphere with its smaller, more nimble operation than a clinker producer. It’s into this situation that Hanson is reusing a mill from Spain for its Padeswood project and Tarmac is buying its mill from Cemengal, a manufacturer known for making modular mills that can be moved after installation if so desired.

Banging on about Brexit, and indeed Brexit uncertainty, can’t last forever and once clarity appears then the building industry can focus on various pressing issues. One is the country’s lack of residential housing supply. One possible solution for this is a new national planning policy. The government finished a consultation period in May 2018 for the National Planning Policy Framework (NPPF) and industry bodies like the Mineral Products Association (MPA) have been making their views known. The MPA worries that that the proposed changes will weaken the mineral planning system and threaten the replenishment of aggregate and other mineral reserves. It argues that to secure the essential minerals required to build all those new houses the government needs an, “...efficient and effective mineral planning system with up to date plans, well-resourced planning departments and good data, which are prerequisites, as is appropriate capacity and capability in the ministry to ensure the system is planned, monitored and managed.” Detractors may point out that once the NPPF gets sorted we can all get on with the job of actually, like, building things but, as ever, the MPA has its part to play in the process.

Another indicator for the resumption of ‘business as normal’ might be the number of exhibitors at a trade show like Hillhead. The oranisers say that the exhibitors have grown by 10% in 2018 from 2016. With a heatwave forecast, the group stages of the football World Cup continuing and live demonstrations ongoing there are worse places to be to ponder the state of the industry. Come and find Global Cement at our stand (PC45) in the main pavillion at Hillhead 2018 and tell us what you think.


Pakistan: Pioneer Cement has appointed Arif Hameed Dar as its chief executive officer (CEO). He replaces Syed Mazher with effect from 1 July 2018. Abdul Wahab has also been appointed as the company secretary in place of Waqar Naeem.


New Zealand: Fletcher Building has appointed Ian Jones as the chief executive of its newly created Concrete Division. The new division includes Golden Bay Cement, Winstone Aggregates and Firth. The appointment is a move by the Antipodean building materials company to focus its business on core operations in building products and distribution. The group also plans to sell its Formica and Roof Tile Group businesses.


Canada: Sparta Manufacturing has appointed Rutger Zweers as Vice President of Sales Engineering. Zweers brings 20 years of industry experience and engineering expertise to Sparta. Over the course of his career he has worked on recycling system projects and brings experience in construction and demolition and single stream systems development.

Sparta Manufacturing is an integrated engineering and manufacturing company specialising in recycling system design and development. Sparta has a 35-year track record integrating best-available technologies with their portfolio of machinery. Providing turn-key system development and retrofit expertise, Sparta has an install base across North America that includes construction and demolition systems, single-stream, organics and commercial waste processing.


India: LafargeHolcim’s subsidiary ACC is in talks to buy Jaiprakash Associates’ remaining cement business. It plans to buy the production capacity of 5.5Mt/yr for US$763m by mid-2018, according to sources quoted by the Economic Times newspaper. Jaiprakash Associates is selling the last parts of its former cement assets to reduce its debts.

The proposed deal includes plants in central India with clinker production capacity of 4.4Mt/yr and a cement grinding capacity of about 3.3Mt/yr, the company's 74% stake in Bhilai Jaypee Cement, a joint venture with Steel Authority of India, and the Nigrie grinding plant.

Jaiprakash Associates previously agreed to sell three cement plants to Orient Cement in mid-2017 but this deal was cancelled after a delay of one year. Prior to this the company sold six integrated cement plants and five grinding plants to UltraTech Cement for US$2.5bn in 2017. Following the sale of its remaining cement assets, the company will primarily an engineering, procurement and construction contractor in road and hydroelectric power.


Philippines: Japan’s Taiheiyo Cement plans to expand its San Fernando plant in Cebu. The cement producer has allocated US$65m for a new unit and equipment for the site, according to the Manila Bulletin newspaper. Cement production will be increased to 16,350t/day from 7350t/day at present. In addition, another US$68m has been assigned to upgrade the plant’s dust collectors to filters. The plant could also import cement from Japan and South Korea. The upgrade has been organised to meet the government’s ‘Build, Build, Build’ infrastructure development program.


Pakistan: Power Cement plans to take out a Euro30m loan from Germany’s Deutsche Investitions to finance building a 7700t/day new clinker production line. In mid-2017 the cement producer ordered a production line from Denmark’s FLSmidth for a third line at its plant at Nooriabad.


Germany: IKN has revealed that first clinker was created on schedule at HeidelbergCement’s Burglengenfeld cement plant in April 2018 following an upgrade to one its kiln lines.

IKN was awarded a contract for engineering, supply and installation to upgrade the pyro-processing line to 4000t/day, from raw meal feeding to clinker discharge. The contract included integration engineering, supply and installation of add-on components for the raw meal grinding plant. The new production line comprises a two-string, five-stage preheater tower with inline calciner and Fire Bed Combustor for coarse refuse-derived fuel (RDF). IKN says that its most modern preheater and calciner design ensures minimum pressure drop at maximum performance and high efficiency. The kiln line has been designed for maximum use of a broad range of alternative fuels.


China: Austria’s RHI Magnesita plans to invest Euro20m in its dolomite plant in China. It is intended to address global pressures in the supply of raw materials to the refractory industry and ‘rapidly’ provide additional volumes to its customers worldwide. In the medium term more than 250 jobs will be created at the brick plant and raw material mine in Chizhou.

The Chizhou site includes an ‘extensive’ dolomite mine and raw material production as well as facilities for the production of high-quality dolomite-based finished products. Successful trials are already underway in the brick plant in Chizhou where it is planned to start production by the beginning of 2019. The raw dolomite mine is planned to resume operation by the end of 2019. This overall investment will eventually lead to the creation of up to 250 jobs.

“After the completion of the investment, RHI Magnesita will be able to offer a fully integrated dolomite source in each of the big regions of the world to our customers and simultaneously offer dual sourcing options,” said Stefan Borgas, the chief executive officer (CEO) of RHI Magnesita. He added that the investment will allow the company to offer its customers in Asia shorter lead times and provide additional capacity to customers in North America, Europe and Asia from local sources.

Borgas went on to say that stricter environmental regulations in China have led to local plant closures, resulting in shortages of both magnesite and dolomite, ‘dramatic’ increases in raw material cost and supply security issues. These developments have accelerated the shift from magnesia- to dolomite based products. High stainless steel production has further fuelled demand for refractory products and compounded the pressure on raw material supplies.


Philippines: Republic Cement has signed an agreement with its parent company Aboitiz Group to provide structural and mechanical upgrades to its plants at Bulacan and Cebu. The projects are scheduled to be completed by mid-2019, according to the Philippine Star newspaper. The cement producer is also considering increasing the clinker and cement production capacity at its plants at Teresa and Batangas, and increasing cement production at Iligan. The company is a joint venture run by Ireland’s CRH and local partner Aboitiz Group.


Nepal: Huaxin Cement has signed a project investment agreement with the Investment Board Nepal (IBN) to build a US$140m plant. Xu Gang, vice-president of Huaxin Cement signed the deal with Maha Prasad Adhikari, the chief executive (CEO) of IBN, during a visit by Nepalese Prime Minister KP Sharma Oli to Beijing, according to the Kathmandu Post. The unit will have a production capacity of 3000t/day. The local subsidiary, Huaxin Cement Narayani, has already acquired a limestone mine at Panikharkha in Dhading. The IBN will also support the project by assisting the government to build a transmission line to supply 18MW of electricity to the unit.

KP Sharma Oli also signed an agreement with the Chinese government to build a cross-border railway between Kathmandu and Kerung in Tibet.


Colombia: The Council of State has confirmed a US$0.31m fine to Holcim Colombia imposed by the Superintendent of Industry and Commerce (SIC) for fixing the price of cement. The ruling follows a similar confirmation of a fine to Cemex. The court found that an agreement between Cemex Colombia, Holcim Colombia and Cementos Argos distorted the price, supply and sales of Ordinary Portland Cement in the second half of 2005.


Nepal: Shivam Cement has received approval from the Securities Board of Nepal (SEBON) to launch an initial public offering. It will be the first cement producer in the country to become public, according to the Republica newspaper. Shivam Cement operates a 1250t/day plant and it has a captive limestone mine. The company also holds a 30% share in Hongshi-Shivam Cement, a Nepalese-Chinese joint venture that has started trial production at the Hongshi Cement near Dumkibaas in Nawalparasi district.


El Salvador: The Superintendence of Competition (SC) has started investigating the effects of competition in the production and sales of cement upon the local construction industry. The study is being conducted by GPR Economy, an Argentine company, according to the El Mundo newspaper. It will examine any potential monopoly distortions in the local cement, asphalt and heavy machinery industries. The country has two integrated cement plants that are both operated by Holcim El Salvador.


Philippines: Eagle Cement expects to save up to US$9.9m from a three-year income tax holiday for its new cement production line at its Barangay plant in Bulacan. The cement producer says it has been granted the tax exemption from the Board of Investments as it’s the only company expanding its production capacity, according to the Inquirer newspaper. Its competitors have been expanding their distribution capacity instead. Other savings are also anticipated from importing equipment from outside the country.

The company started producing cement on its third production line at its Barangay plant in April 2018. The upgrade added 2Mt/yr to the company’s total production capacity. It expects to reach its full capacity by the third quarter of 2018. The company is also building a new 2Mt/yr cement plant at Cebu is scheduled to be completed in 2020.


US: Ireland’s CRH has completed its acquisition of Ash Grove Cement. It agreed to buy Ash Grove Cement in mid-2017 for US$3.5bn. The Federal Trade Commission (FTC) issued its consent for the transaction on the condition that CRH sell the Three Forks cement plant in Montana. It also forced CRH to sell other assets in Montana, Nebraska and Kansas.


Bosnia & Herzegovina: Coal producer Banovici plans to build a 1.1Mt/yr cement plant for Euro250m. It has already obtained the necessary documents and secured an environmental permit. Work on the plant is planned to begin in 2019, according to Ekapija. The company said that a strategic partner would provide the funds and ‘may’ build the plant or choose the contractor for its construction. Cement from the plant will be used locally and exported to Serbia, Montenegro and Croatia.


Kazakhstan: Gezhouba Shieli Cement plans to commission its 1Mt/yr plant in the Kyzylorda region in December 2018. The US$188m unit will be used to produce oil well cement, according to Interfax. The project is a joint venture majority owned by Chinese investors with a minority stake from a local cement company. The plant is being built by China Triumph International Engineering.


China: China National Building Material (CNBM) has agreed to buy a further 18.7% stake in Southwest Cement for US$295m from Zhonshai Trust. The building materials producer already owns a 70% majority stake in its subsidiary. The remaining stake in Southwest Cement is owned by Shanghai Zhentong (6.3%) and Beijing Huachen (5%).


Mozambique: Singapore’s Compact Metal Industries plans to buy a 51% stake in a partially built cement plant at Salamanga, Bela Vista in Maputo Province. Construction of the 5000t/day plant started in 2012 and it has been ‘substantially’ completed, according in a financial filing by Compact Metal Industries. The unit is owned by CIF-MOZ, a joint venture owned by SPI (54%) and Guhava (45%). Compact Metal Industries intends to buy 34% from SPI and 17% from Guhava. As part of the deal it will settle any existing debts to suppliers and then complete the plant. Completion of the plant is expected to take around eight months.


South Africa: Sephaku Cement says that its earnings for its 2018 financial year that ended on 31 March 2018 are expected to fall by up to 40% to US$3m. It has blamed this on a poor start to the year from its cement business, the impact of one-off income from a closure agreement with Sinoma regarding the opening of a new cement plant on the previous year’s results and poor results from its concrete business.