Global Cement Newsletter

Issue: GCW376 / 24 October 2018

Headlines


As ever, there have been plenty of news stories from Pakistan recently covering the on-going fallout of the water shortage at the Katas Raj Temples in Chakwal, Punjab and an update on new production line at Maple Leaf Cement’s Iskanderabad plant. The two stories present two sides to the furious pace of the local industry and the potential price this growth might entail.

 Graph 1: Cement despatches in Pakistan, 2012 - 2017. Source: All Pakistan Cement Manufacturers Association.

Graph 1: Cement despatches in Pakistan, 2012 - 2017. Source: All Pakistan Cement Manufacturers Association.

Graph 1 above sets the scene with an industry that has seen total despatches grow by nearly 30% to 42.8Mt in 2017 from 33.1Mt in 2012. About four-fifths of this is based in the north of the county. The big sub-story alongside this is that exports have fallen by half to 4.2Mt in 2017 from a high of 8.3Mt in 2013. The cause of this appears to be a decline in the Afghan market and a similar drop in waterborne clinker exports. Given the higher proportion of exports to the southern market this change has likely hit the industry in south harder despite overall depatches there rising. So far in 2018 similar trends are holding, except for exports, where the clinker export market has rallied significantly in the south.

The background to all this growth domestically is Chinese investment in the form of the China-Pakistan Economic Corridor (CPEC). CPEC-related project include integrated road infrastructure, the modernisation of railways and the development of the city of Gwadar and its related infrastructure. In addition the local Public Sector Development Programme (PSDP) is also having an effect and demographic pressures, such as a housing shortage, are also expected to support the construction market.

Data from the All Pakistan Cement Manufacturers Association (APCMA) placed cement production capacity at 54Mt/yr in September 2018 compared to 66Mt/yr in the Global Cement Directory 2018, which includes new capacity being built. This compares to around 10Mt/yr in the 1995 local financial year to an estimated 73Mt/yr by the State Bank of Pakistan in its third quarter report for 2017 - 2018. This rapid growth can be seen in recent stories such as the Iskanderabad plant expansion, Flying Cement’s mill order from Loesche, Kohat Cement’s mill order also from Loesche, a new solar plant at Fauji Cement at its Attock plant and the commissioning of DG Khan’s new plant at Hub. These stories are all from the last three months! The State Bank of Pakistan estimated that 11 producers hare now investing US$2.12bn on capacity expansions to add over 23Mt/yr by the end of the 2021 financial year.

One potential price for all of this growth is currently being illustrated in the ongoing legal wrangles about the use of water by cement plants near the Katas Raj Temples. What started as an investigation into why water levels were dropping at a pond at a Hindu heritage site seems to have transformed into a full scale inquiry into alleged corruption by local government around the setting up of cement plants. A report by the Punjab Anti-Corruption Establishment Lahore to the Supreme Court has found irregularities committed by government departments in connection to the setting up of cement plants by DG Khan and Bestway Cement in Chakwal. It seems unlikely at this stage that this inquiry will cause too much trouble for the local cement industry but it will certainly make it more complicated and potentially more expensive to st up new plants in the future.

Read Global Cement’s plant report from the DG Khan’s Khairpur cement plant in Chakwal


Australia: Nick Miller has been appointed as the next chief executive officer (CEO) of Adelaide Brighton following the scheduled retirement of Martin Brydon. Miller will start the role no later than 17 April 2019, following a transition period.

Miller is currently managing director and CEO of Broadspectrum, part of the Ferrovial Group that designs, funds, constructs, operates and maintains major projects and infrastructure assets. At Broadspectrum he has overseen a workforce of more than 14,500 people in Australia and New Zealand.

Prior to joining Broadspectrum, Miller was managing director at Fulton Hogan from 2010 to 2017, a construction materials, infrastructure services and civil construction company operating across Australia, New Zealand and the South Pacific. His 25 years of experience includes five years as CEO of Fulton Hogan’s Australian business, and CEO of Isaac Construction in Christchurch.

Miller has a Bachelors in Engineering, is a Fellow of the Institute of Professional Engineers New Zealand, and a Member of the Australian Institute of Company Directors. He is a past director of the Australian Constructors Association (ACA), Orion New Zealand, Quake Core, Rangi Ruru Girls School, Roading New Zealand, Roads Australia and the NZ Council for Infrastructure Development (NZCID).


Republic of Congo: The Congolese Ministry of Industry says that it is ready to inaugurate the Diamond cement plant. The new plant is located in the district of Mindouli, about 200km south of Brazzaville, according to Agence de Presse Africaine. The 0.1Mt/yr unit started production in early 2018 at a cost of around US$100m. The project had previously been delayed by four years due to local security issues. The plant will be the fifth cement plant in the country and will bring local cement production capacity to over 3.0Mt/yr.


Kenya: The creditors of ARM Cement have approved a sale of a subsidiary or assets of the company to reduce its debt by US$190m. The creditors have not disclosed which subsidiary or assets will be sold, according to Reuters. One of the administrators from PricewaterhouseCoopers said that 102 of the creditors, representing US$95m, had supported the decision. However, two creditors had rejected the plan. The cement producer was placed into administration in late August 2018.


Germany: KHD has been awarded a contract to upgrade Thomas Zement’s grinding plant in Erwitte. The engineering, procurement and construction (EPC) contract includes process, mechanical, electrical and civil engineering services.
Mechanical and electrical equipment supply includes a roller press for raw material grinding, a static v-separator, an SKS dynamic separator and a KHD HKF process fan.

The deal also includes structural steel supply, erection and installation services for mechanical and electrical equipment as well as structural steel and supervision services for erection, installation and commissioning. KHD is also responsible for the tie-in of the new equipment to the existing raw material and product transport, as well as gas handling and treatment systems.

The erection and installation of the new grinding plant will be carried out during operation of the production line followed by a minimal possible switch over period. No value for the deal has been disclosed.


Uzbekistan: Kukon Euro Qurilish Materiali, a joint venture between China’s Beijing Triumph International Engineering and local company Juydam Tamir Qurilish, is building a US$153m cement plant at Shursuv in the Fergana region. The unit will also be used to manufacture gypsum wallboard, according to the Trend News Agency. The unit will have a cement production capacity of 1Mt/yr and is scheduled for completion in late 2020.


Peru: Cemento Inka is planning to build a 0.6Mt/yr cement grinding plant in Pisco. The US$25m project is scheduled to be completed by late 2019 or early 2010, according to the Gestión newspaper. The board of the build materials producer plans to make a decision on building the unit by the end of 2018.


Portugal: France’s Chryso has acquired Euromodal. The company was set up in 1986 and manufactures a range of construction chemicals from a plant located near Porto. It also offers services ranging from technical support, the formulation of mix designs and on-site support. Francisco Araujo, CEO of Euromodal, will become the general manager of Chryso in Portugal. No value for the transaction has been disclosed.

“We are delighted to integrate Euromodal into our group and look forward to working with the talented people who will become part of the Chryso business,” said Thierry Bernard, president and chief executive officer (CEO) of Chryso.
“The local production, the world-class local concrete laboratory and strong technical service will benefit our customers. After our recent acquisitions in Italy and in Ireland, this move demonstrates our willingness to enhance our positions in geographies where customers see benefits in value-added solutions and differentiated offerings.”


India: The Calcutta High Court has rejected a plea for an injunction by the owners of MP Birla Group into part of the acquisition process of Century Textiles and Industries by UltraTech Cement. The Lodha family holds a significant stake in Pilani Investment and Industries Corporation, which, in turn, owns a stake in Century Textiles and Industries, according to the Daily News and Analysis newspaper. It had argued that the demerger process as part of the sale of Century Textiles and Industries would seriously affect the remaining parts of its business. UltraTech Cement received approval from the Competition Commission of India (CCI) for the acquisition of the cement business of Century Textiles and Industries in late August 2018.


Bolivia: The head of Sociedad Accidental Imasa Polysius, a joint-venture created by Polysius and Imasa, Zubim Andrade, says that a cement plant that company is building in Potosí is more than 45% complete. The half-way mark is expected to be met by the end of October 2018, according to the El Potosí newspaper. Over 900 people are working on the project and most of the equipment for the unit has arrived. The 1.3Mt/yr cement plant has a cost of around US$240m.


India: UltraTech Cement’s income rose by 15% year-on-year to US$2.37bn in the six months to the end of September 2018 from US$2.05bn. However, its net profit fell by 24% to US$137m from US$180m. The cement producer blamed its profit drop on mounting energy and logistics costs coupled with local currency depreciation effects. Its cement sales volumes rose by 28% to 31.9Mt from 25Mt.


Belarus: 0.2Mt/yr or 10% of Belarus’ cement exports will be available for purchase via the Belarusian Universal Commodity Exchange (BUCE) from the start of 2019. The country hopes to increase its range of target markets as much as possible by using the commodity exchange, according to the Belarusian Telegraph Agency (BelTA). Local cement companies hope to increase sales via the commodity exchange if it is a success

A test batch of cement was sold via BUCE in September 2018. Six buyers from Russia, Ukraine and the Baltic states took part in the trading session and submitted bids for buying a total of 4000t of Ordinary Portland Cement. The trading session lasted for slightly more than one hour. A Lithuanian company bought 256t of cement as a result.


Ghana: The Cement Manufacturers Association of Ghana (CMAG) has appealed to the Ghana Standards Authority (GSA) to investigate the quality of Chinese cement imports. In a letter of the GSA George Dawson-Ahmoah cited two companies in Tema and Ejisu that allegedly sell cement products of ‘questionable’ quality, according to the Business and Financial Times newspaper. He also posited that samples of cement from these companies were ‘alarming’ and that this explained why their prices were ‘ridiculously’ low.

CMAG consists of Ghacem Limited, Diamond Cement group, CIMAF Ghana and CBI Ghana Limited. However, when asked by the local media why Chinese companies supplying Ghana were not part of the association, Dawson-Ahmoah said that they had been invited.


Senegal: The Ministry of Commerce has fixed a maximum price of cement to protect consumers. The ministry said it had made the decision following exports of a rise of the price of cement in early October 2018, according to the L'Agence de Presse Sénégalaise. The minister said that he invited all cement plant in the country to comply with the new regulations.


Canada: Environmental groups including Nature Canada, Ontario Nature, Nature Quebec and the VanKleek Hill and District Nature Society have called on Environment and Climate Change Minister Catherine McKenna to start a review of the proposed Colacem Canada L’Orignal cement plant in Ontario. The groups have received a response from the Canadian Environmental Assessment Agency (CEAA) saying that their concerns had been acknowledged and that it was providing advice to the minister, according to the National Observer. Colacem hopes to build a 3000t/day plant next to a limestone quarry it already operates.


Europe: US-based company GCP Applied Technologies has received a European patent for increasing the efficiency of cement grinding by using sustainable raw materials. The grinding aids and quality improvers allow the use of bio-derived glycerol and reduce the use and the impact of oil-derived chemicals. The new Opteva and Tavero brand cement additives enable cement producers to reduce the energy consumption and the CO2 emissions associated with cement production, with a reduced use, or no use at all, of oil-derived chemicals.

European Patent No. EP 1 728 771 B1 has been granted and registered into 17 European countries. The patent addresses methods for increasing the efficiency of cement and mineral grinding by using sustainable raw materials.

The patent relates to methods for improving the efficiency of grinding materials such as clinker and limestone, using glycerol derived from biofuel production, in combination with various grinding additives. GCP products can help to reduce the carbon footprint of cement and concrete. Grinding aids and quality improvers make cement manufacturing more efficient, while concrete admixtures can reduce the amount of cement needed to achieve a given strength specification.


Greece: Titan Group has submitted a share exchange offer to help list its shares at exchanges in Brussels and Paris. Following the completion of the process, Belgium-based Titan Cement International will become Titan's ultimate parent company managed from Cyprus, according to Reuters. The group intends to list its shares at Euronext Brussels with secondary listings on the Athens Exchange and Euronext Paris. Titan says it wants to broaden its funding sources by improving access to international finance.


Germany: HeidelbergCement has warned that its result from current operations before depreciation will be lower than expected so far in 2018 due to poor weather in the US and rising energy costs. It maintained that its sales volumes and revenue for the first nine months of 2018 would be ‘within expectations.’ The building materials company also reassured investors that its group share of profit for 2018 would also be as expected. It will release its results for the third quarter of 2018 on 8 November 2018.


India: ACC’s net sales rose by 13% year-on-year to US$1.45bn for the first nine months of 2018 from US$1.3bn in the same period in 2017. Its sales volumes of cement grew by 8% to 20.9Mt from 19.3Mt. Its operating earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 6% to US$212m from US$200m and net profit after tax rose by 10% to US$107m from US$98m. The cement producer attributed its performance to growing cement sales that were able to offset rising input costs including coal, petcoke, diesel and slag.


Pakistan: Thatta Cement has approved a waste heat recovery project with its associated company, Thatta Power, at its annual general meeting. The two subsidiaries of the State Cement Corporation of Pakistan have ratified a waste heat utilisation agreement. The cement producer operates a 0.6Mt/yr plant at Thatta near Karachi.


Philippines: Cemex Philippines says that its subsidiary Solid Cement has chosen China’s CBMI as the main contractor for an upgrade project at its plant in Antipolo, Rizal, according to ABS-CBN News. The new US$225m production line will increase cement production by 1.5Mt/yr to 3.4Mt/yr.


Uzbekistan: Eurocement has started building an upgrade to its Akhangarancement plant at Akhangaransky. Botir Zaripov, chairman of the board of Uzstroymaterialy, and Mikhail Skorokhod, the president of Eurocement, attended a ceremony laying the foundation stone. The project has a cost of over US$160m and it will increase the production capacity of the plant to 3Mt/yr. The first batch of products from the new production line is expected in mid-2020. China’s CNBM is the main contractor on the project.


Russia: Sibirsky Cement’s production from its three plants has remained stable year-on-year at 2.5Mt for the first nine months of 2018. Its Topkinsky plant manufactured around 1.7Mt, Krasnoyarsky Cement’s production rose by 8% to 0.54Mt and Timlyuysk Cement’s output fell by 8% to 0.27Mt, according to the Siberian News Agency. The decline at Timlyuysk Cement has been blamed on market saturation in the Buryat Republic in Siberia.


Palestine: Saudi Arabia’s Al Jouf Cement has signed a deal with Sanad Trading and Marketing to export 50,000t/yr of cement and clinker. The financial impact from the agreement is expected to be noticed from the middle of the fourth quarter of 2018 onwards. The deal follows a memorandum of understanding that was signed between the companies in August 2018.


Nigeria: Sales in Nigeria have boosted Lafarge Africa’s sales revenue so far in 2018. It added that increasing prices in South Africa had also helped. The cement producer’s sales rose by 5% year-on-year to US$643m in the first nine months of 2018 from US$614m in the same period in 2017. However, its operating earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 8% to US$115m from US$124m due to poor performance in South Africa in the first half of the year.

“We continued to deliver strong margins in our Nigerian business as a result of our successful commercial strategies with improved product visibility and the fast tracking of the new route to market. Our energy efficiency plan translated in increased use of alternative fuel and coal,” said Michel Puchercos, the chief executive officer (CEO) of Lafarge Africa.


South Africa: PPC has started a cost cutting campaign at its head office following poor cement sales so far in 2018. A source quoted by Business Report told the newspaper that staff redundancies had taken place already. The fall in sales has been blamed on poor local economic growth, the impact of a value added tax (VAT) increase on consumer spending and problems in the construction industry, including a fall in large infrastructure projects and private non-residential building.


Colombia: Cementos Argos has lost a trademark dispute over its Luz Verde brand. The Superintendent of Industry and Commerce (SIC) has authorised wholesale travel agent Luz Verde Representaciones to register its Luz Verde brand despite the objections of the cement producer, according to La República newspaper. SIC considered the opposition of Cementos Argos invalid as the companies operate in different business sectors. The company had previously lost another legal conflict with Energy Evolution Colombia for the registration of a motto including the element Luz Verde.