Global Cement Newsletter

Issue: GCW384 / 19 December 2018

Headlines


Previously we’ve finished the year by recapping the major news stories from an editorial perspective. If you’re interested in that approach we suggest you read the trends articles in the December 2018 issue of Global Cement Magazine. Here on the website though we’ve decided to run it by readership figures. So, instead of suggesting what we think you should be interested in, we’re flagging up what you are actually stimulated by. Fortunately, unlike the search engines, we don’t run the kind of content to make one lose faith in humanity. Nevertheless though there are some interesting observations to make.

Top 5 country tags on Global Cement website in 2018

5. Egypt
4. Vietnam
3. Pakistan
2. Philippines
1. India

Firstly, as the list of country tags shows the emphasis from readers is very much on developing economies with strong cement industries. India is the second biggest cement producing country in the world and the others are all major manufacturers in their regions. The Philippines is riding an infrastructure boom, Pakistan is a major exporter of cement and has its own infrastructure growth from Chinese investment, Vietnam is another major exporter and Egypt is the largest producer in Africa. Incidentally, Egypt opened a 13Mt/yr cement plant at Beni Suef with six production lines in 2018. These are places where the action is at in the cement industry.

Top 10 news stories on Global Cement website in 2018

10. Big Boss Cement to launch in the Philippines
9. Dalmia Bharat set to buy Kalyanpur Cement
8. Wonder Cement plant launched in Maharashtra
7. LafargeHolcim to sell US$1.7bn of assets after poor first half
6. Birla Corporation confirms plans to build new cement plant at Mukutban
5. ACC in talks to buy remaining cement business from Jaiprakash Associates
4. LafargeHolcim to close Paris headquarters
3. Global Cement & Concrete Association launches
2. ThyssenKrupp to build new cement plant for LafargeHolcim in Morocco
1. Brisk cement trade reported at Ethiopian-Eritrean border

As for the news stories there are several general trends to note. Firstly, the machinations of the Indian producers fill up four of the top ten positions. We’ve noted the size of the industry but it is also worth remembering the common use of English in that country. Secondly, the world’s largest multinational cement producer, LafargeHolcim receives three mentions. Again, no surprise here. We have shades of the company realigning itself after poor financial results and pointing at developing countries. The closure of the former Lafarge headquarters in Paris ties into the former and strikes a nostalgic note following the merger between Lafarge and Holcim in 2015.

From here there’s one story that we included in our roundup for 2018, the formation of the Global Cement & Concrete Association (GCCA). Readers of the BBC News website would have spotted the GCCA’s head Benjamin Sporton popping up in a feature on cement industry carbon emissions. He’s not long been in the job but this is exactly the kind of advocacy the association should be doing on behalf of the industry.

As for the top news story for 2018, it’s not what we’d have chosen in a round-up, but it sums up the importance of cement to people’s lives. It’s a commodity and where people build things they need it. Normalise relations between bordering countries and cement will flow if it can. Now that’s a goodwill story to end the year.

Enjoy the Christmas and New Year break if you have one.

Global Cement Weekly will return on 2 January 2019


Switzerland: LafargeHolcim has added human resources (HR) and legal representation to its executive committee.

Feliciano González Muñoz, head of HR, has been appointed as a member of the executive committee. A Spanish national, he has worked for more than 11 years in senior HR roles with the company. González Muñoz has a PhD in Law from Universidad Complutense de Madrid and holds an MBA from Instituto de Empresa, Madrid.

Keith Carr, head of Legal and Compliance, has been appointed as a member of the executive committee. A UK national, he joined LafargeHolcim in 2017. Prior to this he was General Counsel for GE Power. Before that he was Group General Counsel & Member of the Executive Committee for Alstom. Carr gained his LLB law degree from Northumbria University and is a qualified solicitor in England and Wales.

Additionally, the group’s Corporate Growth and Performance function will be organised into three Centres of Excellence, which will directly report to the Region Heads. This is intended to lead to a more agile organisation, closer to the markets and providing strong global platforms for sharing best-demonstrated practice. Current Corporate Growth and Performance function head Urs Bleisch will lead the reorganisation but he will step down from his current position on the executive position to do so.

All changes will be effective from the start of January 2019.


Poland: Ernest Jelito, the president of Górażdże Cement, has been elected as the chairman of the Polish Cement Association. He succeeds Andrzej Ptak, president of the Ożarów SA Group, who will leave the post following his retirement at the start of 2019.

Jelito was born in 1958. He is a graduate of the AGH University of Science and Technology in Kraków. He originally started to work for Górażdże Group in 1982. From 2001 to 2005 he was the general director of the Górażdże Group. Then for the next 11 years he was the technical director of HeidelbergCement. Since 2015 has been the president of the board of Górażdże Group and its general director.


UK: Susie Farnon has been appointed as the chairman of the audit committee at Breedon Group. It will follow the retirement of David Warr at the end of December 2018. Warr has held the post as a non-executive director since 2008 and during his time on the board he served as chairman of the audit committee. Farnon is Breedon's senior independent non-executive director. Following the appointment of Peter Cornell as a non-executive director in October 2018, the group says it is in the final stages of appointing a second additional independent non-executive director and expects to make an announcement early in 2019.


Bangladesh: Shah Cement has inaugurated the world’s largest vertical roller mill (VRM), supplied by Denmark’s FLSmidth, at its Muktarpur plant in Munshiganj. The FLSmidth OK 81-6 Mill has an 8.1m grinding table and six grinding rollers powered by two 5.8MW FLSmidth MAAG Max Drive gear systems. FLSmidth says that the mill is the largest VRM ever to be installed in a cement plant in terms of dimension, operating capacity and installed power. It was put in operation in September 2018

“We are proud to have the world’s largest vertical roller mill as part of our operations. We selected the FLSmidth OK 81-6 Mill for its exceptional efficiency and reduced power consumption – and we are expecting it to deliver as promised. As the largest single-unit grinding mill in the industry, we expect it to meet our production requirements for many years,” said Hafiz Sikander, Director of Operations, Cement Division of Shah Cement Industries.

The mill is designed to produce Ordinary Portland Cement (OPC), Pozzolana Portland Cement (PPC), Portland Slag Cement (PSC) and slag cement types. It is producing PPC at a capacity of 500t/hr at 3500 Blaine with 15% slag. In addition to the OK Mill, FLSmidth supplied the process and layout engineering, along with site advisory. The supporting equipment included FLSmidth Pfister weigh feeders, FLSmidth Airtech process bag filters, process fans and auxiliary equipment from raw material hopper discharge to process bag filter discharge.

Shah Cement Industries is the largest cement producing plant in Bangladesh, with a capacity of 8.0Mt/yr. The company is part of the Abul Khair Group, the largest business conglomerate in Bangladesh.


UK: The Global Cement and Concrete Association (GCCA) has launched its first six sustainability guidelines. The six guidelines include a number of key performance indicators (KPI) against which full member companies must monitor and report on their sustainability performance across a number of key activities. The guidelines include monitoring and reporting CO2 emissions and other emissions from cement manufacturing, co-processing of fuels and materials, safety and water usage.

“Signing up to the guidelines emphasises the cement and concrete sector’s commitment to sustainable development including its critical work to reducing global CO2 emissions,” said GCCA Cement Director Claude Lorea.

To achieve the extended compliance, full GCCA members will have their data and targets verified and reported publicly. GCCA intends to communicate data publicly in a consolidated format. In November 2018 the GCCA published a Sustainability Charter which set out five key pillars, which it says encompasses the sustainability spectrum of the cement and concrete sector.


Philippines: Laban Konsyumer (LK), a consumer group, has asked the Department of Trade and Industry (DTI) to delay an investigation into whether tariffs should be imposed on imported cement. It says that any potential duties are bad for consumers as it will decrease imports and create shortages, according to the Manila Bulletin newspaper. Instead the LK argues that the DTI should allow the expansion of local production capacity to finish before investigating imports. The DTI started an investigation into cement imports in September 2018 amid reports of declining revenue from local producers.


Azerbaijan: The State Statistics Committee says that the country produced more than 3.2Mt/yr of cement in the first nine months of 2018. The record figure is a rise of 21.2% year-on-year from the same period in 2017, according to the Turan Information Agency. The production growth has been attributed to protectionist policies by the local government including introducing tariffs on cement imports. These duties were started in 2016 and will run until 2020.


Iran: Dawood Shahrakyh, the head of the South Khorasan Industry, Mining and Trade Organization, says that the two cement plants in South Khorasan province have produced 0.77Mt of cement in the first nine months of Iranian year that started on 20 March 2018. This represents a rise of 22% year-on-year since the same period in the previous year, according to the SHATA news agency. 0.45Mt of local production was exported. The province lies on the country’s border with Afghanistan.


Russia: The Federal Antimonopoly Service (FAS) has approved a merger of Pereval Pit and Angarsk Cement with Optic Holding. Siberian Cement will gain a 99.9% stake in Optic Holding following the deal, according to the AK&M Agency. The application to FAS was made in mid-October 2018. Angarsk Cement is part of Siberian Cement group.


India: Sanghi Industries has signed a memorandum of interest with the Gujarat state government to expand its Kutch cement plant. It plans to invest around US$213m on the project, according to the Times of Indian newspaper. The plant will be expanded to a cement production capacity of 8.6t/yr from 4Mt/yr. The project is scheduled for completion by 2020 and it will create 350 new jobs.


Chile: Cementos Melón plans to build a 0.5Mt/yr grinding plant at Punta Arenas. The new unit will open in the first half of 2020, according to La Prensa Austral newspaper. The project has an initial investment of US$30m with a further US$15m planned to expand the site with a second mill. Construction will start at the site in the second half of 2019. The supplier of the mill has not been named.


Argentina: Aumund Brazil and Aumund China have collaborated with Sinoma Tianjin TDI to supply two clinker-conveying orders for cement plants. No value for either order has been disclosed.

Aumund will supply three chain bucket elevators, eight belt bucket elevators, five pan conveyors and a drag chain conveyor for Line 2 at Loma Negra’s L’Amali cement plant. The order also includes 19 silo discharge gates. In August 2017 Loma Negra awarded Aumund the order to build a second kiln line with a capacity of 5800t/day at the L’Amali plant in Olavarria in Buenos Aires province. The new line, which will produce 2.7Mt/yr of clinker, will be located adjacent to the existing kiln line. Production will start early in 2020.

In June 2018 Aumund Brazil worked with Aumund Brazil and Sinoma to supply four belt bucket elevators, three chain bucket elevators and three pan conveyors via Sinoma TDI to Cementos Avellaneda. Cementos Avellaneda is a joint venture operated by Brazil’s Votorantim Group and Spain’s Cementos Molins.


Saudi Cement: City Cement’s Al Madina Cement subsidiary says it has reached a final settlement with China’s Sinoma International about the construction of a second production line. The parties have agreed an 8% discount on the total cost of the project worth around US$11m. Trial operation on the second line at the plant was originally announced in late 2014.


India: The Central Pollution Control Board (CPCB) has penalised four cement producers in Tamil Nadu for failing to follow emission standards. Chettinad Cement’s plants at Puliyur and Karikkali, Tamil Nadu Cements’ plant at Alangulam, Dalmia Cements’ plant at Salmiapuram and ACC’s plant at Coimbatore have been accused by the Ministry of Environment, Forests and Climate Change for not complying with emission standards for particulate matter, SOx and NOx, according to the New Indian Express newspaper. ACC and Dalmia Cements have been fined around US$420/day since 31 August 2018, Chettinad Cement has been fined around US$5000 for a 12 day delay in compliance and Tamil Nadu Cements has been fined over US$23,000 for a delay of 55 days.


Poland: Dyckerhoff Polska has been award the ‘Certain Cement’ quality certificate by the Polish Cement Association. The award has been given to cement producers since 2010. It recognises high standards and technical specifications across the cement production process and distribution. Winners can use the ‘Certain Cement’ on their packaging. Previous winners include Cemex Polska, Górażdże Cement, Grupa Ożarów, Lafarge Cement, Cementownia Warta, Cementownia Odra and Cementownia Kraków - Nowa Huta.


Ireland: Quinn Cement has ordered one 53t Hitachi Zx530LCH-6 Excavator supplied by TBF Thompson of Garvagh, and a 52t Cat 352LF Excavator, supplied by Finning Cat of Lisburn. Both excavators arrived at Quinn Quarries over the summer of 2018 and are being used to load the crusher for supply to Quinn Cement. They are fitted with quick hitch systems to operate a new EPIROC HB 4700 rock hammer for breaking over-sized stones. This piece of equipment has been supplied by WAC McCandless, Belfast.

Three loading shovels also arrived during the summer of 2018, supplied by Pat O’Donnell’s of Portadown. Two Volvo L220H are based in Quinn’s Swanlinbar Quarry loading crushed limestone for supply to Quinn Cement. A Volvo L180H Loading Shovel is based at Quinn’s Wash Plant for the loading of sandstone into crushers, mills or trucks, much of which is supplied to Quinn Lite and Quinn Rooftiles.


Nigeria: Two employees of Dangote Cement accused of stealing cement have changed their pleas to guilty at the Ogun State High Court. The defendants allegedly diverted nine cement trucks, bound for Togo, using fake identity cards and truck number plates, according to the Business Day newspaper. The suspects are accused of stealing 800 bags of cement with a value of over US$40,000. The case continues.


Indonesia: Semen Indonesia has signed a sales and purchase agreement worth US$917m to buy a 80.6% share of Holcim Indonesia. The acquisition gives Semen Indonesia a production capacity of 53Mt/yr making it the largest cement producer in south-east Asia, according to the Antara news agency. Prior to the purchase it had a capacity of 38.2Mt/yr and Holcim Indonesia had a capacity of 14.8Mt/yr.

Sigit Wahono, the temporary head of the Semen Indonesia Communication Department, said that the company is planning to increase its exports from 10% of total sales at present. It exported 860,060t in 2017. To the end of October in 2018 it had exported 2.3Mt, comprising 1.25Mt of cement and 1.1Mt of semi-finished cement. Its main targets are Bangladesh and Sri Lanka, with the majority of imports coming from Indonesia but 0.7Mt coming from the group’s subsidiary in Vietnam.


Algeria: Ciment Lafarge Souakri (CILAS) has started its first clinker export from the port of Annaba to West Africa. The consignment totalled 35,000t, according to the El Watan newspaper. LafargeHolcim Algeria said that the delivery from its subsidiary was part of its target to export 2Mt of surplus production by 2020. The 2.7Mt/yr CILAS plant started production in mid-2016.


Egypt: South Valley Cement says it is in a dispute with China’s Sinoma CDI over an upgrade to its Beni Suef plant. The cement producer alleges that Sinoma has not met its contractual obligations on the project to build new mills. South Valley Cement says that Sinoma has liquidated letters of guarantee worth nearly US$2m, left the construction site and started arbitration proceedings. South Valley Cement is now considering its legal options. The status of the upgrade project remains unknown.


China: Anhui Conch’s Wuhu Conch subsidiary has installed bag filters on its Line 3 production line. Dust emissions are stable at 7 – 8mg/m3. The cement producer said that this was in full compliance with national emissions standards.


Jordan: Residents have protested outside a court against the Jordan Cement Company on environmental grounds. The protestors allege that the cement producer’s plants have caused ‘severe’ pollution that has negatively effected the health of those living nearby, according to the Jordan Times newspaper. In a statement the demonstrators claimed to represent thousands of local stakeholders and plaintiffs in a long running campaign against the subsidiary of Switzerland’s LafargeHolcim.


Bahrain: France’s Fives Group has launched a joint educational initiative with the ‘Tamkeen’ Labour Fund and Bahrain Polytechnic. The project is aimed at increasing the number of Bahraini workforce in the industrial sector, by reinforcing the employability of Bahrainis and by bridging existing skill gaps, in-line with the Kingdom’s Vision 2030 requirements. Fives plans to contribute in a non-profit initiative as part of its Corporate Citizenship Program. It will provide internship opportunities within the worldwide network of its companies and will partner with Bahrain Polytechnic.

“Fives has a longstanding commitment to Bahrain where we have been established since 2003. As a corporate citizen, we are proud to contribute to the communities in which we operate. This initiative is one of the ways in which the group supports the sustainability of the industry in Bahrain. The partnership between public and private entities that we have created with this initiative is really a model for the future,” said Frédéric Sanchez, Fives’ chairman of the executive board.

The training programs will be implemented and delivered by Bahrain Polytechnic, which was established by Bahraini Government to deliver applied learning, technical education, skills-based and occupational trainings.


India: Chandrababu Naidu, the chief minister of Andhra Pradesh, has laid the foundation stone for Ramco Cements’ new 3.15Mt/yr integrated plant at Kalavatala, Kolimigundla Mandal in Kurnool District. The project has an investment of nearly US$210m. The plant will include a waste heat recovery (WHR) unit and a captive power plant. A 25km railway line from Samjamala has also been proposed to support the plant. Once the required statuary clearances are obtained the plant is expected to take 15 months to build.

Other new projects the cement producer has scheduled include an upgrade at its Jayanthipuram plant in Krishna District to 4.6Mt/yr from 3.1Mt/yr with a 27MW WHR unit. The project has a cost of just over US$100m and it is expected to be commissioned in March 2020. The company is also upgrading the grinding capacity of its Vizag plant to 2Mt/yr from 0.9Mt/yr. This project has an investment of around US$25m and is also expected to be commissioned in March 2020. Once these three projects are completed Ramco Cements says that it will become the largest producer in Andhra Pradesh with a production capacity of nearly 10Mt/yr.

In the east of the country Ramco Cements us building a new 0.9Mt/yr grinding plant in Odisha with a railway terminal for around US$70. This is expected to be commissioned by September 2019. In West Bengal the company is upgrading the grinding capacity at its Kolaghat plant in East Midnapore district to 2Mt/yr from 0.9Mt/yr for around US$60m. This project also includes a railway terminal and it is scheduled for commissioning in April 2019. Altogether the company plans to reach a cement production capacity of 20Mt/yr by 2020 across the country.


India: UltraTech Cement has renamed its Binani Cement subsidiary UltraTech Nathdwara Cement. The leading Indian cement producer finally acquired Binani Cement in late November 2018 when the Supreme Court supported the National Company Law Appellate Tribunal’s (NCLAT) approval of its bid for Binani Cement following a legal fight with a consortium led by Dalmia Bharat group.

Binani Cement’s production assets include a 4.85Mt/yr integrated plant at Nathdwara and a 1.4Mt/yr grinding plant at Neem ka Thana, both in Rajasthan. The company also operates plants in China and the UAE. UltraTech Cement’s acquisition will increase its production capacity in the north of the country to around 24Mt/yr, increase its access to limestone reserves and offer it synergies in logistics and procurement.


India: JSW Cement is planning to target the north and north-east of the country after a proposed initial public offering (IPO) in 2020. The company is looking for acquisitions in the region to meet its production capacity target of 20Mt/yr by 2020, according to a company executive quoted by the Economic Times newspaper. The cement producer has purchased two limestone mines via auction at Nagaur in Rajasthan and one in Gujarat. It is also considering building new cement plants near the mines. The company has a production capacity is 12.8Mt/yr at present.


Uzbekistan: Local company Jo'ydam Tamir Qurilish and three Chinese partners have started building a 1.2Mt/yr cement plant at Bulakbasinsky in the Andijan district. Shangfeng, Tunli and Beijing Triumph International Engineering are the Chinese companies in the project dubbed ‘Shangfeng-Bridge of Friendship.’ The total cost of the project is around US$420m and the first stage of construction is planned for completion by 2020. A later expansion at a cost of US$215m is planned from 2020 to 2023.


Democratic Republic of Congo: Provision data from the Banque Centrale du Congo (BCC) shows that local cement production grew by 24% year-on-year to 531,000t for the first half of 2018 from 428,000t in the same period in 2017. Consumption grew by 43% to 539,000t from 378,000t. The country currently has a cement import ban in place and no exports have been recorded by the BCC since mid-2015.


Egypt: Germany’s Gebr. Pfeiffer is expanding its Gebr. Pfeiffer Egypt subsidiary. The local company was founded in 2015 after a sustained presence in the country. The engineering company has now decided to enlarge its subsidiary to meet current and anticipated customer demand. It intends to turn Gebr. Pfeiffer Egypt into a regional hub for Gebr. Pfeiffer customers from across the Middle East and African (MEA) area.

The local company is led by managing director Ahmed Essam. The services offered by the office team will now include sales, production and delivery, project management, supervision and aftersales and additional customer services.


India: The board of Ambuja Cements has approved an extension to its Marwar Mundwa integrated plant project in Rajasthan. The clinker production capacity of the plant has been increased to 3.1Mt/yr and an additional 1.8Mt/yr cement grinding capacity has been added. The total investment of the project has been increased to around US$326m. A waste heat recovery (WHR) unit has also been added to the project. Once completed the plant will increase the subsidiary of LafargeHolcim’s production capacity of 31.5Mt/yr.


Malaysia: YTL Cement has awarded a turnkey project for air pollution control to Italy’s CTP Team. The project at the Perak-Hanjoong Simen cement plant in Pedang Rengas includes the conversion of an existing PL1 raw mill electrostatic precipitator (ESP) to a fabric filter and the upgrade of an existing exhaust fan.

The work includes converting an existing 740,000m3/hr ESP unit downstream of the kiln and raw mills of Line 1 to a bag filter. The conversion will abide to the current footprint on foundations with the minimum impact on steel structures, ducting and dust transport system. The new filter will reduce the emission limits below 10mg/Nm3 by June 2019. The intention is to meet new government regulations quickly. The unit will also be equipped with CTP’s SWAP technology for the cleaning of bags with low-pressure compressed air. CTP Team will work with local partner Shinco Industrial Equipment on the project. No value for the deal has been disclosed.


Philippines: Cemex Philippines has resumed operation of both kilns at its Barangay cement plant in Cebu. It also said that it would cancel the planned closure of its Davao terminal and a temporary layoff of workers, according to the Manila Standard newspaper. The cement producer said it made the decision to resume its Davao operations as it continued to cooperate with APO Land & Quarry, which is the company’s principal raw material provider, and the national and local authorities to address the situation in Naga City, Cebu. The company’s decision to scale back its operations in late November 2018 followed a suspension of APO Land and Quarry after a landslide.


Pakistan: The Sindh High Court has ordered the provincial government to take possession of around 1100 acres of land of Rohri Cement’s plant while a dispute concerning the lease of the land is decided. The Sindh government has argued that the lease of land was illegal was the cement producer’s representatives have asked the court to grant a grace period, according to the Dawn newspaper. The case continues.


Nepal: Matrika Yadav, the Minister for Industry, Commerce and Supplies, has offered support to Hetadua Cement at the inauguration of a work program at its plant. However, he said that any upgrades to the plant depending on other parties, according to the Republica newspaper. The state-owned company has made a profit in recent years after a period of decline.


Sweden: Yara is simplifying its operating model to three segments from the start of 2019. The change follows its decision to focus its strategy on the crop nutrition market.

Its Sales & Marketing segment will comprise all of Yara's existing Crop Nutrition business units. Former industry segment divisions Base Chemicals, Industry Reagents and Animal Nutrition (excluding South Africa) will also be transferred to it. Its New Business segment will include businesses to establish commercial innovation within decarbonisation and the circular economy, a business for autonomous logistics operations including the Yara Birkeland autonomous electric ship project and a portfolio of businesses to cover Environmental Solutions, Mining Applications, Animal Nutrition South Africa and Industrial Nitrates.

"Earlier this year, we set out our strategy as the crop nutrition company for the future, and we are now adapting and simplifying our operating model accordingly. Following a period of substantial investments, our main focus going forward will be on operational excellence, innovation and growing scalable crop nutrition solutions," said Svein Tore Holsether, president and chief executive officer (CEO) of Yara International.

Yara's offerings to the cement industry include NOx emissions control products.


UK: The British Lime Association (BLA) has published its 2018 Sustainable Development Report. The UK lime sector has responded to improved conditions in the domestic market, and the increased demand from the iron and steel sector in 2017. Exports of lime by BLA Members have increased by 30% since 2006 and made up 26% of sales in 2017. Following the launch of the MPA Charter in 2017, the BLA Sustainable Development Report is now set out to align with the seven MPA strategic priorities.