Global Cement Newsletter

Issue: GCW388 / 23 January 2019

Headlines


The Bangladeshi cement industry has been busy over the last month. Both Vietnam and Iran have marked up the country as a major destination for their exports. No change there, but Saudi Arabia has also started to join them as its producers have started announcing clinker export deals to the country. Alongside this there have also been production upgrades announced from MI Cement, Chhatak Cement and a Saudi-led partnership. Also, just before Christmas, Shah Cement inaugurated the world’s largest vertical roller mill (VRM) with a 8.1m grinding table, supplied by Denmark’s FLSmidth, at its Muktarpur plant in Munshiganj.

Md Shahidullah, vice president of the Bangladesh Cement Manufacturers Association (BCMA), described 2018 as a good year for the local industry to local media. Cement sales rose to 33Mt and consumption grew by 12% year-on-year.

The country has an integrated production capacity of 8.4Mt/yr from eight plants according to Global Cement Directory data. The main plants are Chhatak Cement and Lafarge Surma Cement. Locally produced clinker accounts for about 20% of the country’s needs, with the other 80% imported from abroad. Hence, the action is really with the grinding plants and the country has over 30 of them. A market report by EBL Securities in mid-2017 reckoned that local cement production capacity was 40Mt/yr but that actual production was around 32Mt in the 2016 - 2017 reporting year due to problems with power supplies and so on. Given the focus on grinding it’s interesting to note imports of clinker. These rose by 9% year-on-year to a value of US$518m in 2017 - 2018, the highest figure since 2014 - 2015. Not all of this may be consumption related since the local currency, the Taka, depreciated against the US dollar in 2017 and 2018.

Back in 2016 the market leaders were Shah Cement, LafargeHolcim Bangladesh, Bashundhara Group, Seven Rings Cement and HeidelbergCement. They accounted for about half of the market share. Of these LafargeHolcim Bangladesh saw its revenue nearly double year-on-year to US$101m from US$58m in the first half of 2018. Its profit did double to US$6.3m from US$2.7m. The company is a joint venture between LafargeHolcim, Spain’s Cementos Molins and other partners.

Bangladesh suits a grinding-based industry due to its high level of navigable waterways and low levels of limestone. In some respects though the country is a glimpse of what future cement markets might look like. Its lack of raw materials means it focuses on grinding and a clinker-rich world plays right into this. This creates an oversaturated market full of lots of companies due to the lower cost of setting up a grinding business or cement trading. In theory this should be great for end consumers and the general development of the country. After all Bangladesh has a high population, of 164 million, and a low gross domestic product (GDP) per capita, US$4561, and similarly low per capita consumption of cement. The downside though is that reliance on external raw materials. Any changes to exchange rates or material supply puts the entire industry at risk or puts prices in flux. In the meantime though the interest by Saudi exporters adds an interesting dynamic to a crowded market.


Sweden: Lars Engström, the president of Sandvik Mining and Rock Technology, has announced his plans to leave Sandvik during 2019 after the appointment of a successor. Engström has been a member of Sandvik Group’s Executive Management and led the Business Area Sandvik Mining and Rock Technology since 2016.


Kyrgyzstan: Commissioning of the Kemin cement plant in Chuy region has been delayed due to electricity supply issues. Members of parliament have been discussing the delayed opening of the plant, according to the Central Asia News agency. The Chinese-backed plant project held its ground-breaking ceremony in mid-2014. It had an investment of US$120m. The unit has reportedly been built but it cannot be commissioned due to technical issues relating to its electricity supply, despite being situation close to the Datka Kemin power station. A working group was created in December 2018 to work with investors to solve the problems.


Philippines: Republic Cement Services plans to commission two cement grinding mills in 2019 at a cost of US$20m each. Once completed the company will have a cement production capacity of around 9Mt/yr, according to GMA News. President Nabil Francis also said that the company would need more clinker for the mills. This could either be sourced locally or from imports.


India: Shree Cement’s income rose by 15% year-on-year to US$1.18bn for the first nine months of 2018 from US$1.07bn in the same period in 2017. However, its profit before tax fell by 50% to US$95.2m from US$192m. This was mainly due to rising power and fuel costs and logistic expenses.


Pakistan: Local cement despatches grew by 5.9% year-on-year to 40.9Mt in 2018 from 38.6Mt in 2017. Exports increased by 42% to 5.9Mt from 4.6Mt, according to data from the All Pakistan Cement Manufacturers Association. Overall, all cement despatches rose by 9.4% to 46.8Mt from 42.8Mt. By region, despatches and imports grew faster in the south of the country and exports fell by 7.8% in the north. Exports to Afghanistan fell by 12% but exports to India rose by 2% and overseas exports increased by 155%.


The Gambia: The government has introduced a 5% import tariff on cement imports from Senegal. The new tax was issues to the Gambia Revenue Authority in November 2018 for enforcement from the start of 2019, according to Foroyaa news website. Local cement dealers have complained about the new tax, saying that local production is unable to meet demand. They have urged the government to reconsider its policy.


Cambodia: The cement arm of Thailand’s SCG plans to buy the remaining shares in Jumbo Barges, a water transportation and logistics company, for US$0.5m. Once completed, the cement producer intends to invest in the subsidiary to grow its logistics business in Cambodia including bulk cargo for both import and export. It also plans to use the company to provide logistics to neighbouring countries. The transaction follows two similar deals for logistics companies in Thailand.


Canada: Germany’s Menzel Elektromotoren has supplied a spare motor for a cement plant in Canada. A new slipping motor was required to replace three existing crusher motors in case of a failure. Due to tight space restrictions Menzel's project manager took the measurements in Canada personally. A 4.5MW motor was selected from stock, an extended shaft was built and adapter plates were fitted with mounting holes for all three locations as well as brackets for plug and play mounting of vibration sensors for condition monitoring. In addition, the terminal box was fitted with long feeder cables to facilitate the third-party connecting-up.

The German motor manufacturer supplies electric motors to end-users. It is also a supplier and partner of drive manufacturers, distributors and maintenance companies.


Sweden: Conveyor belts supplied by Germany’s Continental are being used in the Förbifart Stockholm road infrastructure project. HeidelbergCement’s aggregate company Jehander is using Continental steel cord conveyor belts at its Löten quarry near Stockholm to allow rubble from tunnelling to be reused for road construction. In addition, drilling machines from Epiroc are using Continental DrillMaster tyres to provide high cut resistance, good traction and stability.

Overall, around 5.5Mt of rock will be extracted to build the tunnels required for the new bypass. A series of conveyor belt systems are being used to transport the extracted rock to three temporary ports that have been set up for the project. The rubble is taken across the waterways by inland vessels from the construction site in Stockholm to Löten. The rubble is then reused as concrete, mostly for road construction, or it used for local construction.


Brazil: France’s Vicat Group has completed its purchase of a 65% stake in Cimento Planalto (Ciplan). The transaction was structured through a reserved capital increase of Euro295m. Proceeds will be used to settle Ciplan's existing debt. Ciplan operates a 3.2Mt/yr integrated plant at Sobradinho in Bahia near to Brasilia. It also runs nine ready-mixed concrete plants and five aggregates quarries.


Kenya: Devki Group has ordered a waste heat recovery (WHR) unit from China’s Sinoma Energy for its Athi River plant as part of a US$250m package. The deal also includes supplying a power plant for the company’s steel plant in Kilifi, according to the Daily Nation newspaper. Both projects will be completed by late 2020.


Mexico: Holcim Mexico plans to invest up to US$50m in 2019 as part of a project to improve plant efficiency and its Disensa distribution network. The subsidiary of LafargeHolcim said it wants to implement improvements at both its cement and ready-mix concrete plants, according to Reuters. It has a particular focus on reducing emissions. On the distribution side the building materials company said that its distribution business is a part of its long-term plan for Latin America.


Sri Lanka: An unnamed Chinese cement producer plans to build a new cement plant at the Hambantota Export Processing Zone. Deputy Minister of Development Strategies and International Trade Nalin Bandara said that this is the first time a Chinese cement company has entered the local market directly. Land allocation environment assessments for the project have been completed. The Chinese company will source 40% of raw material locally and this figure is intended to increase gradually. Production at the site is scheduled to start in May 2020.


Thailand: SCG’s cement business is increasing its share to 100% from 50% in two companies in two logistics subsidiaries, Thai Prosperity Terminal (TPT) and Bangkok Interfreight Forwarding Company (BIFC). Both companies have a combined value of around US$4m. The transactions are expected to complete in the first quarter of 2019.

TPT provides commercial port operation management services for both import and export consisting of Phra Pradaeng Port and Map Ta Phut Port. BIFC provides water transportation services for containers and container moving services at the ports of TPT. Increasing its stake in the companies is expected to allow SCC to provide logistics services in the areas of port and freight forwarding and will enable it to use its own assets better and facilitate domestic port to port expansion.


UK: Hanson has completed a Euro1.25m upgrade to its Bellshill cement terminal in Glasgow, converting it into a dual product storage and distribution site. Improvements included new pipework and a new silo monitoring system. The site has three silos: two for cement powder, transported by rail from the company’s Ribblesdale cement plant in Lancashire, and one for the storage and distribution of ground granulated blastfurnace slag (GGBS), produced at the company’s Teesport site in Middlesbrough. The upgrade took 17 months to complete. Cement has been transported by rail to the Bellshill terminal since 2007.


Portugal: Turkey’s Oyak Cement has completed it acquisition of Cimpor. The completion of the transaction follows the approval of the European Commission in mid-January 2019, according to the Expresso newspaper. The purchase includes three integrated cement plants, two grinding plants, 20 quarries and 46 ready-mix concrete plants in Portugal and Cape Verde.


Iraq: Pakistan’s Attock Cement has completed civil, mechanical and electrical construction work on its grinding plant at Basra. The unit is now ready for commissioning. The company is currently obtaining permission to import clinker. Once granted the company will start importing clinker and commence trial production at the plant. The producer first announced its intention to build the plant in 2013.


Bangladesh: MI Cement plans to install a sixth line at its grinding plant at West Mukterpur in Munshiganj. It will add a new 8400t/day grinding unit bringing the site total production capacity to 19,400t/day. The project cost will be around US$70m. Commercial production at the new unit is scheduled to start in January 2021.


China: Sinoma International Engineering’s new order intake fell by 14% year-on-year to US$4.56bn in 2018. No reason for the decrease was given but orders from its construction business segment fell by 10% to US$3.43bn. By region, local Chinese orders rose by 34% to US$1.3bn but foreign orders dropped by 24% to US$3.26bn.


Laos: Cement imports rose to a value of US$47.8m in the first 10 months of 2018 compared to US$47.6 for the entirety of 2017. In 2016 the country exported US$0.2m worth of cement, according to the Ministry of Industry and Commerce and the Vientiane Times newspaper.

The price of cement in the country reportedly fell when the Vientiane Hongshi Xaythirath Factory in Phabong village, Hinheup district opened in 2016. The unit was built using Chinese investment of US$300m and it has a cement production capacity of 5000t/day. The country has 16 cement plants in operation or under construction. It has a total production capacity of 6.76Mt/yr.


Philippines: The Department of Trade and Industry (DTI) has issued supplemental guidelines for the certification of cement. The regulations require producers or importers to follow conditions set by the Bureau of Philippine Standards (BPS), according to the Manila Times newspaper. The new rules require producers or importers to post a bond ahead of trading. Non-compliance with the certification rules can then lead to a forfeit of some or all of the bond. Not following the regulations can also lead to a producer or importer being prevented from supplying, distributing, selling or displaying their products. The new rules specify that an importer should apply for a statement of confirmation (SOC) on a per product, per shipment, per bill of lading basis prior to its distribution in the market.


Morocco: Data from the Ministry of Housing shows that cement sales fell by 3.6% year-on-year to 13.3Mt in 2018. This is the lowest level of consumption since 2007, according to Médias 24. Cement sales fell by 0.7% in 2016 and by 2.54% in 2017.


Germany: Spenner has ordered a grinding plant from Christian Pfeiffer to be built at its main site in Erwitte. The unit will include a Ø 4.4 m x 14.0 m ball mill and a QDK 187-Z cross-flow rotating cage separator. In addition to the grinding plant, the engineering, procurement and construction (EPC) project also includes the planning of steel and concrete constructions as well as electrical switchgears.

Christian Pfeiffer is also responsible for the manufacture, delivery and optimum coordination of all associated components such as filter systems, bucket elevator, fans, chutes, samplers, reject transport and additional silos for additives. Staff training and performance test procedures carried out by the Christian Pfeiffer employees on site are also part of the commissioning of the plant.


Indonesia: Indocement has opened its Lampung terminal and packing plant following its successful commissioning. The unit can process 1000t/day of cement and pack 1500t/day. The new terminal is intended to strengthen the company’s market position in Sumatra.


India: Adani Group plans to build an integrated cement plant at Lakhpat in Gujarat as part of a US$7.7bn investment in multiple projects in the state. Other projects include the world’s largest solar park and a lithium battery plant, according to the Press Trust of India. Adani Group is an integrated infrastructure conglomerate with interests in resources, logistics, energy, agriculture, real estate, public transport infrastructure, consumer finance and defence sectors.

 


Nepal: Prime Minister KP Sharma Oli has laid a foundation stone of a dry port project being built at Chobar near Kathmandu. The port is being built on an 11.77 hectare site allocated by Himal Cement, according to the Xinhua News Agency. The project has a cost of US$13.3m. It is scheduled for completion in mid-2020. Once operational the new dry port is expected to relieve pressure on the Birgunj dry port.


Iraq: Germany’s MAN Energy has commissioned six MAN 18V32/40 generator sets for Kairat Al Abar Iraqi’s new cement plant in Samawa. The engines will supply 54MW of electrical energy for the plant. No value for the order has been disclosed.


Tunisia: Al Karama Holding says that that sale of a 50.5% share in Carthage Cement has been delayed following the latest round of bidding. The latest round of bids was extended to 7 December 2018 from 6 July 2018, according to local media. However, none of the pre-selected bidders were able to submit a qualifying financial offer. Some of the investors have contacted Al Karama Holding to confirm their interest in the purchase subject to certain conditions.


Uganda: The local government has allocated more than 228 hectares of land for the construction of a new cement plant. The land was offered to the Uganda Development Cooperation-UDC and its partners TSAVO Engineers and Savanna Mines in November 2018, according to the Ugandan Independent newspaper. However, the local community has expressed concerns about the project.


US: Conveyor Components Company has released VA and VAX models, a bucket elevator alignment control product, to its product line of conveyor controls and accessories. The VA and VAX are designed to indicate when the head or boot section of a bucket elevator drifts too far out of alignment. They can be used to signal a problem or simply shut down the bucket elevator leg. This control device has a sequential two-pole double-break microswitch rated for 20A at 120VAC, 240VAC or 480VAC. The metal roller is bi-directional, and designed to survive in difficult environments.


Egypt: The Arabian Cement Company is to collaborate with the European Bank for Reconstruction and Development (EBRD) and Qatar National Bank (QNB) to build a solar power plant at its Suez cement plant. The banks are providing funding of over US$5m to support the project, according to the Daily News Egypt newspaper. The solar plant will be built in collaboration with Solarize Egypt. It is scheduled to start operation in the second quarter of 2019.


Italy: Colacem plans to restructure its ownership of its Ragusa cement plant in Sicily as a separate subsidiary. The final closure of its former Modica plant, also in Sicily, will take place on 1 March 2019, according to the Mercati Finanziari newspaper. 14 employees will be transferred from the Modica site to Ragusa.


Bangladesh/Saudi Arabia: Tabuk Cement is in talks with the government of Bangladesh to export clinker to the country. The company’s clinker inventory will decrease by 1.2Mt once the arrangement is completed, according to Mubasher. The proceeds of the deal will be recorded in the company’s financial statement for the first quarter of 2019.


Sri Lanka: Insee Cement is the first cement company to use the newly diversified Hambantota International Port. Bulk carrier Ithaca Patience docked at Hambantota to discharge 27,150t of slag, according to the EconomyNext. Thusith Gunawarnasuriya, Director of Procurement and Logistics, Insee Cement, the consignee of the slag cargo, said that the company is considering monthly or bi-monthly shipments via Hambantota. Insee Cement has previously used ports at Colombo, Trincomalee and Galle.


Philippines: The Department of Trade and Industry (DTI) will impose a provisional safeguard duty of US$0.16/bag on imported cement. The decision follows an investigation where it said there were clear elements of a surge in cement imports and that this would cause injury to local producers, according to the Philippine News Agency. The import duty is equivalent to about 4% of the cost of a 40kg bag of cement. Data from the Philippine Cement Importers Association (PCIA) using sources from the Bureau of Import Services showed that of the total 28.6Mt of demand in 2017, local manufacturers supplied 25.6Mt while importers supplied the remaining 3Mt.


Philippines: A shortage of cement is causing delays to infrastructure projects in parts of Pangasinan province. Department of Public Works and Highways Pangasinan 3 District Engineer Gerardo de Guzman said that the region's cement manufacturer Northern Cement was not producing enough cement to support the region, according to the Manila Bulletin newspaper. Cement is being rationed as a result.


Philippines: Belorussian company Belaz has sold dump trucks to the Philippines for the first time. 7555 Series 55t trucks will be used to operate in the sand quarry of APO Cement, a subsidiary of Cemex. The trucks include extended bodies, multiple-disk oil cooled brakes and additional fuel filters.


Paraguay: Industria Nacional del Cemento (INC) is planning to upgrade the ventilation system for the kiln at its Vallemí cement plant. The state-owned cement producer has money left over from bonds it issued in 2018, according to the La Nacion newspaper. The work is expected to increase the productivity of the kiln.


China: China National Building Material (CNBM) says that its profit will rise ‘substantially’ in 2018. It has attributed this to rising cement prices.