Global Cement Newsletter

Issue: GCW394 / 06 March 2019

Headlines


Cementos Molins’ financial results took a tumble this week, in part due to the poorly performing Argentinian economy. A decrease in sales in Mexico was also to blame but rampant inflation in Argentina caused the Spanish cement producer problems.

Cementos Molins owns a 51% stake in Cementos Avellaneda, with Brazil’s Votorantim Cimentos owning the remainder. Molins took pains in its financial report to point out that the aggregate rate of inflation had been 109% in mid-2018. Accordingly, its income and earnings in 2018 would have been much better if the economy had been in a better state. As it was, its income fell by 24% year-on-year to Euro134m and its earnings before interest, taxation, depreciation and amortisation (EBITDA) dropped by 30% to Euro30.3m. Adjusted for negative inflationary effects these should have risen by 43% and 31% in 2018.

Graph 1: Construction activity in Argentina (year-on-year growth, %). Source: El Instituto Nacional de Estadística y Censos de la República Argentina (INDEC). 

Graph 1: Construction activity in Argentina (year-on-year growth, %). Source: El Instituto Nacional de Estadística y Censos de la República Argentina (INDEC).

Graph 2: Monthly changes in cement despatches in Argentina (year-on-year growth, %). Source: Asociación de Fabricantes de Cemento Portland (AFCP). 

Graph 2: Monthly changes in cement despatches in Argentina (year-on-year growth, %). Source: Asociación de Fabricantes de Cemento Portland (AFCP).

The other major local producers, Loma Negra and LafargeHolcim Argentina, are owned by Brazil’s InterCement and Switzerland’s LafargeHolcim respectively. Both companies are due to present their financial results later this week but the signs were not looking good earlier in the financial year. In its third quarter results Loma Negra said that the general economy was dragging on cement demand. Construction activity data from El Instituto Nacional de Estadística y Censos de la República Argentina (INDEC) showed that growth nosedived in mid-2018. This corresponds roughly with falling year-on-year cement despatches. Loma Negra noted that the depreciation of the Argentine Peso was hitting its bottom line and that its cement sales volumes dropped by 6.2% to 1.61Mt in the third quarter of 2018 from 1.72Mt in the same period in 2017. Despite this, its net revenue grew by 42.3% in the nine months to the end of September 2018.

Understandably, much of the talk in Loma Negra’s third quarter earnings call was about the effects of local currency depreciation with questions about how the expenditure for its L’Amalí plant expansion project was split between different currencies or how fuel costs were being affected. More revealing though was information about Loma Negra’s plans to reduce production capacity as national demand falls. Chief executive officer (CEO) Sergio Faifman said that the production cost at L’Amalí would be US$15/t less than the national average and that its Olavarría and Barker integrated plants would be first in line for production cuts given their closeness to L’Amalí.

Holcim Argentina reported ‘significant’ growth until May 2018 in its third quarter report. From here its sales fell and it expected zero growth for the year as a whole. It blamed this on the state of the general economy, the lower attractiveness of mortgages in the residential sector and problems with infrastructure project financing. Its sales volumes of cement rose by 6.4% year-on-year to 2.54Mt in the first nine months of 2018 from 2.39Mt in the same period in 2017. Holcim Argentina also has an upgrade project underway, at its Malagueño cement plant near Córdoba. Once completed by the end of 2019, the project is expected to increase the unit’s production capacity by 0.73Mt to over 3Mt/yr.

The problems facing the Argentine cement producers are clearly due to the poor general economy. The government took a US$56bn loan from the International Monetary Fund (IMF) in mid-2018 to shore up the situation. Since then the Argentinean Peso seems to have stabilised against the US Dollar and inflation has settled. At this point the question is whether this is the bottom of the economic trough. The other thing to note is that Argentina has faced economic problems at the same time as Turkey. Although Turkey has a much bigger cement industry, both countries are prominent cement producers in their regions.

The sad thing though is that the local cement market was facing shortages in late 2017, producers were investing in new production capacity and Loma Negra launched an initial public offering (IPO). All of this growth in the cement industry has been jeopardised by the general economy. Let’s hope it rebounds soon.


Poland: Andrzej Reclik has been appointed as the president of Górażdże Cement. The former member of the management board and chief financial officer (CFO) will take up the new role on 1 July 2019. He will succeed Ernest Jelito, who will become a member of the HeidelbergCement’s management board.

Reclik, a graduate of the Wrocław University of Economics, has worked for Górażdże Group since 1994. From 2007 to 2010 he was the managing director for aggregates and ready-mix concrete. He then became a member of the management board and CFO in 2010.

The Górażdże Group operates the Górażdże integrated cement plant, the Ekocem cement grinding plant at Dąbrowa Górnicza, 17 aggregate quarries and 60 ready-mix concrete plants. It employs over 1200 people. It is a subsidiary of Germany’s HeidelbergCement.


US: Michael Haack has been appointed as the chief executive officer (CEO) of Eagle Materials. He succeeds Dave Powers, who will retire on 1 July 2019. Powers will remain on the company’s board of directors.

Haack is currently Eagle Material’s president and chief operating officer (COO). He joined Eagle Materials as COO in 2014 from Halliburton Energy Services, where he worked for 17 years. He holds an MBA from Rice University in Texas, as well as Master and Bachelor degrees in Industrial Engineering from Texas A&M and Purdue University, respectively.

Powers has worked in the building materials industry for 40 years. He joined Eagle Materials, formerly known as Centex Construction Products, in 2002. In 2005 he was promoted to Executive Vice President for Gypsum. He became president and CEO of Eagle Materials in early 2016.


Denmark: FLSmidth has appointed Annette Terndrup, Head of Group Legal and Strategy, and Cori Petersen, Head of Group Human Resources (HR), to Group Executive Management.

Terndrup joined FLSmidth in 2004 as corporate counsel. In 2013, she was appointed Group General Counsel, and in 2016 her role was expanded to include Group Strategy and mergers and acquisitions.

Petersen joined FLSmidth in 2016 as the leader of HR for the US. Shortly thereafter her role expanded to leader of HR for North America. In April 2018, she was appointed the role of Head of Group HR.

FLSmidth's Group Executive Management consists of: Thomas Schulz, Group chief executive officer (CEO); Lars Vestergaard, Group chief financial officer (CFO); Jan Kjaersgaard, Cement President; Manfred Schaffer, Mining President; Mikael Lindholm, Chief Digital Officer; Annette Terndrup, Head of Group Legal and Strategy; and Cori Petersen, Head of Group HR.


Sweden: Sandvik has appointed Henrik Ager as president of its Sandvik Mining and Rock Technology division and a member of the Sandvik Group executive management with effect from 1 April 2019. He succeeds Lars Engström, who will leave Sandvik.

Ager holds over 16 years of experience in the minding industry with positions held in South Africa, Australia, South America and India. He is currently the president for the Rock Tools division in Sandvik. Prior to this, he was the president for the Global Equipment division and Vice President for Strategy within Sandvik Mining and Rock Technology. He also worked for McKinsey and Ericsson.


US: The US Senate has confirmed Andrew Wheeler as the administrator of the Environmental Protection Agency (EPA). He had been working as acting administrator since the resignation of Scott Pruitt in July 2018. The Portland Cement Association ‘applauded’ the appointment of Wheeler, saying that he would ‘ensure’ regulatory certainty for the cement and concrete industry.


UK: Breedon Group’s revenue grew by 32% year-on-year to Euro1bn in 2018 from Euro759m. Its profit rose by 13% to Euro75.2 from Euro66.3m. It sold 2Mt of cement and its ready-mixed concrete sales fell slightly to 3.2Mm3.

“We can be justifiably proud of our results. We outperformed the Great Britain market in sales volumes of all our key products, grew our revenues and underlying earning before interest and tax (EBIT), and once again generated strong cashflow, enabling us to pay down a material proportion of our post-Lagan debt by the year-end,” said executive chairman Peter Tom.

The building materials manufacturer said that the integration of Lagan Cement into the group enabled it to export cement from Kinnegad in Ireland to the UK. In early 2019 it intends to import cement from Kinnegad to a new terminal in Runcorn. Investments in the reporting year included an expansion of its transport fleet in the UK, a new mobile plant at its Hope quarry and the next stage of a four-year project to replace plant control systems at the Hope cement plant. Its single largest investment in 2019 will be the replacement of the raw mill drive at the Hope plant.

Breedon Group operates two cement plants, around 80 quarries, 40 asphalt plants, around 170 ready-mixed concrete and mortar plants, nine concrete and clay products plants, four contract surfacing businesses, six terminals and two slate production facilities. It employs nearly 3000 people and has nearly 900Mt of mineral reserves and resources.


Spain: Oficemen the Spanish cement association has blamed falling cement exports in 2018 on rising electricity and CO2 emissions prices. The association said the European Union CO2 price tripled to Euro24.60/t at the end of 2018 from Euro7.80/t at the start of the year, with an average price of Euro16.00/t of cement. Exports fell by 12% year-on-year to 8.1Mt in the 11 months of the end of November 2018. Cement consumption grew by 8% year-on-year to 13.4Mt in 2018. It forecasts growth of 3 – 6% in 2019.


France: Eric Olsen, the former human resources chief of Lafarge says that charges of financing a terrorist organisation by have been dropped against him. French prosecutors have been investigating Lafarge’s conduct in Syria, according to the Agence France Presse. In late 2017 Olsen and two other former executives were charged with ‘financing a terrorist organisation’ and ‘endangering the lives of others’. The second charge still stands against Olsen although he is reportedly challenging it.

The investigation is attempting to determine whether LafargeHolcim’s predecessor company Lafarge Syria paid terrorist groups in Syria during its civil war and how much managers knew about the situation.


Oman: Raysut Cement’s sales revenue rose by 27% year-on-year to US$236m in 2018 from US$187m in 2017. However, its operating profit fell by 85% to US$7.02m from US$17.5m. It blamed this on lower prices due to imports from the UAE, higher packaging costs, higher shipping costs and other general costs. Its cement sales volumes increased by 13% to 3.33Mt from 2.94Mt. The cement producer noted that excess production capacity in the UAE reduced prices in that country as well as in northern Oman.


Nigeria: Aliko Dangote, the president of Dangote Cement, says that his company is targeting exports of US$600m/yr to sub-Saharan Africa. He made the comments at the Dangote Cement Distributors’ Award Night in Lagos, according to the Nigerian Guardian newspaper. He added that Dangote Cement will become the largest exporter of cement in the region in 2019. It plans to focus on African countries with limited limestone reserves. The company is building new terminals at Onne and in Lagos. He also expressed hope that congestion at the Port of Apapa would be cleared soon to help the company meet its export targets.


Kenya: Trade and Industrialisation Cabinet Secretary Peter Munya says that the government has started work on a rescue strategy for the East African Portland Cement (EAPCC). It has conducted due diligence to reduce the company’s losses and looked into changing the management and upgrading its Athi River plant, according to the Standard newspaper. The cement producer reported a US$12m loss in the half year to 31 December 2018. It also has debts of US$108m.

The EAPCC is planning to sell land it owns for up to US$150m but the government does not believe that this will be sufficient to revive the company. It is currently operating at 50% of its production capacity due to financial restraints. It also plans to further reduce its workforce to cut costs.


South Africa: Sephaku Cement’s revenue fell by 3.1% year-on-year to US$161m in 2018 from US$167m in 2017. Its net profit dropped by 19% to US$3.3m from US$4.07m. The subsidiary of Nigeria’s Dangote Cement said that the general poor economy in the country led to an estimate 5 – 10% decline in industry sales volumes. It blamed ‘intense’ competition between clinker grinding plants, producers and importers. Its sales volumes of cement fell by 6.4%.


Egypt: Suez Cement’s sales rose by 15% year-on-year for Euro375m in 2018 from US$326m in 2017. It reported a profit of Euro6.14m in 2018 compared to a loss of Euro57.2m in 2017, according to Mubasher.


Philippines: Eagle Cement says that it is not involved in any discussion for the acquisition of Holcim Philippines. However, it did say that its chairman Ramon S Ang had expressed interest in a potential purchase of the subsidiary of LafargeHolcim. Eagle Cement made the announcement following local media reports that Ang had formally submitted a bid to buy Holcim Philippines. In January 2019 LafargeHolcim was said to be to be considering selling its business in the country.


Kenya: ARM Cement has extended its bidding period to mid-march 2019 following requests by potential buyers. Administrator PricewaterhouseCoopers (PwC), which took over the cement producer in August 2018, originally set the deadline to the end of February 2019, according to the Business Daily newspaper. Bidders have asked for a longer period to complete due diligence tests and decide what they think the value of the company is.

14 companies have already made non-binding bids for the cement producer. These will later be shortlisted before a winning bidder is selected. No bidders have publicly been announced but Nigeria’s Dangote Cement and Oman’s Raysut Cement are believed to be interested, according to local media.


Cameroon: The electricity supply in parts of central and southern Cameroon has been disrupted whilst a substation at Nomayos near Yaoundé is connected to the main network. The disruption is necessary ahead of the commissioning of Cimencam’s Nomayos cement grinding plant, which is scheduled for the first quarter of 2019, according to Business in Cameroon. The new plant will have a production capacity of 0.5Mt/yr. It has an investment of around US$40m.


Sweden: Cementa says that it plans to stop production of cement and clinker at its Degerhamn cement plant at the end of April 2019. The subsidiary of Germany’s HeidelbergCement said that it made the decision due to low profitability at the site and tightening environmental regulations.

The unit will continue to be used as a terminal and port operations will carry on at the site. Microcement will also continue to be made at the plant. The site’s quarry permit will be withdrawn but Cementa will continue to own the land and it will be gradually be restored. Six staff members will work at the site and a new site manager, Tommy Pettersson, has been appointed.


US: Cemex USA has unveiled a new train at its Victorville cement plant in California. The train was built by Knoxville Locomotive Works it comes with an MTU-4000 Series engine. It will be used to transport clinker at the plant. The engine has been selected to meet US Environmental Protection Agency (EPA) and California Air Resources Board Tier 4 Emissions requirements. A portion of the cost of the new train was covered by a federal grant secured with the assistance of the Mojave Desert Air Quality Management District.


US: Lehigh Cement’s Mitchell plant in Indiana has won a 2019 Governor’s Workplace Safety Award for innovations as a medium-sized company. The awards are issued by the Indiana Department of Labor.

The subsidiary of Germany’s HeidelbergCement recorded no lost-time accidents in 2018 and the plant has not had a lost-time accident since September 2015, according to the Herald Times newspaper. The company uses a Safety Action Plan with specific targets that focus on areas of significant risk, including critical risk management and zero fatalities. It also runs weekly safety conversations between employees to raise health and safety issues with management.


China: Anhui Conch’s Jining Conch subsidiary has signed a contract worth US$23m with Conch Design Institute for selective catalytic reduction (SCR) units. Conch Design Institute will supply SCR denitration technology to Jining Conch including engineering design, equipment supply, construction and installation, engineering supervision and project management. The project is expected to be completed by the end of June 2019.


US: Mitsubishi Cement’s Lucerne Valley plant in California has received a US$0.32m grant for emission-reducing equipment from the Mojave Desert Air Quality Management District. The grant has been used to buy a new 2018 Viking Trackmobli diesel mobile railcar mover at the site to replace two older pieces of equipment. The railcar mover was purchased with grant funds through AB 2766, which authorises air districts to impose a US$4 vehicle registration fee to meet the requirements of the California Clean Air Act.


Saudi Arabia: City Cement’s net profit after Zakat and tax grew by 19% year-on-year to US$29.6m in 2018 from US$24.9m in 2017. It attributed the result to operational efficiency and a settlement it reached in late 2018 with China’s Sinoma International about the construction of a second production line. The cement producer’s sales fell by 36% to US$92m from US$143m due to low demand for cement and local competition.


Saudi Arabia: Arabian Cement’s net sales fell by 34% year-on-year to US$160m in 2018 from US$241m in 2017. Its profit decreased by 89% to US$10.1m from US$93.2m. It blamed the fall in sales and profit on poor demand, increased competition, decreasing sales volumes and lowering prices.


Algeria: Aïn El-Kebira Cement Company has won the Algerian Quality Award for 2018. The government-issued award includes a prize of around Euro15,000, a trophy and a diploma of honour. The 1Mt/yr integrated cement plant is part of GICA Group, according to the El Moudjahid newspaper. The unit plans to start producing oil well cement in 2019. GICA Group exported 0.2Mt/yr of cement in 2018 and it plans to increase this to 0.8Mt/yr in 2019.


Germany: Bischof + Klein will present a new product from its PowFlex product range at the Powtech trade fair in April 2019. The film and packaging developer will showcase its B+K PowFlex vs powder packaging product for the first time. This converted alternative to paper valve sacks supplements the B+K PowFlex product range for powder packaging. It is intended for the construction industry but other applications in the chemicals and foodstuff industries are also possible.


Australia: Adelaide Brighton’s sales revenue grew by 4.6% year-on-year to US$1.16bn in 2018 from US$1.11bn in 2017. Its earnings before interest and tax (EBIT) fell slightly to US$188m. The group said that its cement sales volumes grew by 1.1% in 2018 due to ‘strong’ demand in Melbourne and Sydney from residential construction and infrastructure projects. Prices increased in most markets with the exception of South Australia, where it faced competition from bulk imports.

“Increased revenue in 2018 reflects Adelaide Brighton capitalising on the favourable demand environment for construction materials and lime as well as the delivery on expectations for the concrete and aggregates acquisitions made in 2017. “East coast construction markets were strong in 2018, South Australia and the Northern Territory were flat and Western Australia was down, while lime demand from the resources sector was stable,” said chief executive officer (CEO) Nick Miller.


Spain: Cementos Molins’ turnover fell by 8.9% year-on-year to Euro588m in 2018 from Euro646m. It blamed the falling sales on currency depreciation in Argentina and a decrease in sales in Mexico. Its net income decreased by 4.2% to Euro85.3m from Euro89.1m. Its cement sales volumes rose by 7.5% to 6.05Mt from 5.6Mt but its concrete sales volumes reduced by 4.5% to 1.5Mm3 from 1.58Mm3. Spain remained the group’s biggest sales territory and these rose by 11.1% to Euro260m.


El Salvador: The Board of Directors of the Superintendence of Competition (CDSC) has fined Holcim El Salvador US$82,000 for failing to provide data for an investigation. The CDSC started its investigation in mid-2018, according to Summa magazine. However, the subsidiary of LafargeHolcim has been accused of delaying submitting information to the competition data in the autumn of 2018.


Germany: Schmersal Group will be demonstrating its new HDS switchgear series for heavy industry at the Bauma construction machinery trade fair in April 2019. The basis of the new platform is a standardised enclosure concept, which is available in two versions: plastic and grey cast iron. Typical application areas for the product include emergency-stop deactivation, belt misalignment monitoring in the transport of bulk materials, end position monitoring in steel making and level monitoring in material silos.

“With the modular HDS switchgear platform, we’ve created a product that our customers can use flexibly over a wide range of applications. The HDS platform can also be used worldwide thanks to its international approvals,” said Udo Sekin, heavy industry sector manager at the Schmersal Group.


Ireland: CRH’s sales revenue rose by 6% year-on-year to Euro26.8bn in 2018 from Euro25.2bn in 2017. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 7% to Euro3.37bn from Euro3.15bn.

“2018 was another year of record profit delivery for CRH. We benefited from good demand and continued favourable market fundamentals in the Americas coupled with positive underlying momentum in Europe. Both were experienced against a backdrop of energy-related input cost inflation and significant weather disruption throughout the year but with a continued focus on performance improvement and operational delivery, margins were ahead of last year,” said group chief executive officer (CEO) Albert Manifold.

The group’s Europe Heavyside division, including European cement production, saw its sales grow by 10% to Euro7.61bn and EBITDA grew by 9% to Euro911m. Positive performances were noted in Ireland, Belgium, Netherlands, Luxembourg, Denmark and Poland. However, ‘challenging’ trading conditions were reported in the UK due to rising input costs and uncertainty about its departure from the European Union (EU). The Americas Materials division, which acquired Ash Grove Cement in mid-2018, saw its sales rise by 12% to Euro8.95bn and its EBITDA rise by 18% to Euro1.49bn.


Nigeria: Domestic sales growth drove Dangote Cement’s financial results in 2018. Its local cement sales volumes grew by 11.4% year-on-year to 14.2Mt in 2019 from 12.7Mt in 2018. Sales in the rest of Africa remained stable at 9.4Mt. Sales revenue grew by 11.9% to US$1.71bn in Nigeria and by 9.6% to US$784m in the rest of Africa. Overall revenue grew by 11.9% to US$2.49bn from US$2.23bn. Earnings before interest, taxation, depreciation and amortisation (EBITDA) increased by 12.1% to US$1.20bn from US$1.07bn.

“This is a record financial performance by Dangote Cement, driven by a strong increase in our home market, Nigeria, despite heavy rains and uncertainties about the election,” said Joe Makoju, group chief executive officer. He added that, although Pan-African volumes were unchanged in 2018, he was confident that the group would see an increase in 2019, driven by higher volumes in Tanzania, Ethiopia, Congo and Sierra Leone. Elsewhere in Africa the cement producer said that plant shutdowns in Tanzania due to delays to a gas turbine installation, civil unrest in Ethiopia and a reduction of imports from Nigeria to Ghana had reduced its sales.


Egypt: China’s Yingli Solar and Misr Asset Management (MAM) are planning to build a 100MW solar plant in order to sell electricity to Building Materials Industries Company (BMIC). Technical and economic studies have been completed for the US$80m plant but final approval is still awaited, according to Egypt Daily. The project will also receive US$50m in finance from the Asian Development Bank. BMIC operates a 1.5Mt/yr integrated cement plant at Assiut.


Indonesia: Semen Indonesia’s sales export volumes grew by 68.7% year-on-year to 3.16Mt in 2018 from 1.87Mt in 2017. By comparison its local sales rose by 1.2% year-on-year to 27.4Mt from 27.1Mt. Overall, including the group’s Thanh Long Cement subsidiary in Vietnam, sales volumes increased by 5.8% to 33.2Mt from 31.3Mt.

Company Sigit Wahono said that domestic sales had been ‘undermined’ by oversupply in the local market, according to the Antara news agency. However, he said that the state-owned cement producer was planning to expand its export market to countries in Southeast Asia, South Asia, Africa and the Middle East, as well as Australia. The group has a production capacity of 53Mt/yr following its acquisition of Holcim Indonesia in early 2019.


Pakistan: DG Khan Cement’s sales rose by 26% year-on-year to US$154m in the six months to 31 December 2018 from US$122m in the same period in 2017. Its net profit more than halved to US$12m from US$24.8m. However, its net profit fell by 7% to US$10.9m from US$11.8m.


Pakistan: Kohat Cement’s net sales grew by 22% year-on-year to US$60m in the six months to 31 December 2018 from US$49.1m in the same period in 2017. Its cement production rose by 16% to 1.99Mt from 1.71Mt. The cement producer said that work on a new 7800t/day production line was on schedule with all of the equipment delivered on site.


India: The Central Pollution Control Board (CPCB) has issued a show cause notice to UltraTech Cement's Amreli plant in Gujarat for breaching air pollution limits. CPCB inspectors found that the particulate matter (PM) and NOx emissions were higher than allowed, according to the Times of India newspaper. The unit has been given 15 days to respond to the notice or face a fine of US$420/day since 31 August 2018.


Saudi Arabia: Najran Cement’s sales fell by 20% year-on-year to US$74.2m in 2018 from US$92.3m in the same period in 2017. Its net loss after tax grew to US$22.3m from US$5.8m. The cement producer blamed this on market competition, poor prices and decreased sales volumes.


Brazil: Votorantim Cimentos has started shipping cement from its Aracaju terminal in Sergipe state to its Manaus terminal in Amazonas state to expand its business in the north of the country. It purchased the Manaus unit from Cemex in 2018, according to the Valor Economico newspaper. A 20,000t cement carrier will be used exclusively for the project.


Puerto Rico: Road reconstruction work, housing and other infrastructure projects are raising cement sales. Over US$0.9bn of local and federal funding is being spent on rebuilding roads and around US$1.5bn has been approved for other projects, according to the El Vocero newspaper. Cement sales rose by 13.5% year-on-year to 1.2 million bags in December 2018.