Global Cement Newsletter

Issue: GCW400 / 17 April 2019

Headlines


Good news for Cemex Colombia this week with an agreement reached to open its Maceo cement plant in Antioquia. Local media was reporting that the cement producer has struck a government-brokered deal with CI Calizas y Minerales to lease the land it built its plant on. Finally, the new(ish) US$350m integrated plant can start operation.

For those unfamiliar with the debacle, Cemex has been fighting the fallout publicly since 2016, following a dodgy land deal at the site. The 1Mt/yr integrated Maceo plant was originally announced in 2014 with full operation scheduled for late 2016. Then, in October 2016 Cemex fired several senior staff members in relation to the project and its subsidiary’s chief executive resigned. This followed an internal audit and investigation into payments worth around US$20m made to a non-government third party in connection with the acquisition of the land, mining rights and benefits of the tax free zone for the project. Other irregularities are also alleged to be linked to the project. As well as the Colombian authorities being involved, the US Department of Justice is also running its own investigation into the affair with wider implications for Cemex’s operations in other Latin American countries. Some of the sacked staff members and others have since been investigated on corruption charges.

 Graph 1: Cement production in Colombia, 2010 – 2018. Source: DANE.

Graph 1: Cement production in Colombia, 2010 – 2018. Source: DANE.

Looking at the wider Colombian market though, it does make one wonder whether the long-delayed plant is really necessary. As Graph 1 shows, cement production rose steadily year-on-year to 2015 before it hit a downturn. It reached a high of 13Mt in 2015 before declining. Production in 2018 grew slightly compared to 2017 but not at the same rate seen previously. In Antioquia specifically despatches increased by 1.3% in 2018, above the national average of 0.2%. Despatches now appear to have continued into January and February 2019.

Cemex Colombia started to benefit from an improved fourth quarter in 2018 as the general economy picked up. Despite this its overall net sales and operating earnings fell in 2018. However, it did flag its earnings margin as a concern with higher freight and energy costs in the fourth quarter of 2018, although it partially offset this with higher prices. Cementos Argos, the other big producer in Colombia, reported a similar picture to Cemex, although in a better position. Its cement volumes fell slightly for the year in 2018 but picked up fast in the fourth quarter. Annual revenue was down slightly, as were adjusted earnings. In its opinion the construction industry improved in the second half of 2018 due to an improved housing market and infrastructure projects.

Given the downturn in production since 2015 the thought does occur whether the opening of the Maceo plant being delayed accidentally helped Cemex or not. It has probably been losing money by not running the plant but if, for example, the company had some sort of insurance to protect it against unexpected delays it might still benefit. However, if evidence of serious wider misconduct in both Colombia and other Latin American countries are found by the US authorities, then things could get expensive. This would be unfortunate, particularly in Colombia, given that the market looks set to recover.


Saudi Arabia: Tabuk Cement has appointed Saud Suliman Al Juhani as its new chairman. It follows the resignation of Saeed Obaid, who has left the position due to other business commitments but will retain a seat on the board. Tareq Khalid Al Angari has also been appointed as the Vice Chairman. Both positions will last until 25 January 2020.


US: US Concrete has appointed Ronnie Pruitt as its president and chief operating officer. Pruitt will continue to report to chairman and chief executive officer (CEO) William J Sandbrook and, in this expanded role, will take over many corporate functions that support the company's operational business units.

Pruitt, aged 48 years, has been with US Concrete since 2015 and has over 25 years of industry experience. Prior to joining US Concrete, he served as Vice President of Martin Marietta Materials and as Vice President of Cement Production and Vice President of Sales and Marketing of Texas Industries (TXI).


Germany: Michael Lambert has been appointed to the management board of Vecoplan. He has been responsible for the company’s commercial operations since 2014 and is the manager of its European subsidiaries. In this capacity he supports Werner Berens, who has been chief executive officer (CEO) of Vecoplan since 2012 and is in charge of Vecoplan’s divisions and supply chain activities.

Lambert, aged 40 years, has a degree in business administration and has held a number of management positions. In 2008 he assumed the post of commercial director in the Saar-Gummi Group and he became manager of the group’s non-automotive business in 2011. In January 2014 Lambert went to Vecoplan, where he was appointed chief financial officer (CFO).


India: Private equity company True North has purchased a 54% stake in Shree Digvijay for a reported US$17m from Brazil’s Votorantim Cementos. Other companies bought the rest of Votorantim’s 75% share in the business, according to Bloomberg. True North signed a deal to buy the cement producer in late 2018. Shree Digvijay operates an integrated cement plant at Jamnagr in Gujarat.


Pakistan: Maple Leaf Cement has commissioned a new 7300t/day production line at its Iskanderabad plant. The upgrade will increase the unit’s total production to 18,000t/day. The line was supplied by Denmark’s FLSmidth. The total cost of the project was US$184m. Commercial production on the new line is scheduled to start in late April 2019.


Iraq: Pakistan’s Attock Cement has commissioned its new grinding plant in Basra. Civil, mechanical and electrical construction work on the unit was finished in January 2019.


Saudi Arabia: Arabian Cement says that the National Electricity Transmission Company plans to complete an expansion to a high-voltage plant in Rabigh by the third quarter of 2021. The project has been delayed but the cement producer said that this will have no financial impact, according to Mubasher. Arabian Cement originally signed an agreement with the National Electricity Transmission Company to supply electricity to its Rabigh plant in 2015. In November 2018 it said that an upgrade to its cement mills was 80% complete.


Rwanda: Raymond Murenzi, the director general of the Rwanda Bureau of Standards (RBS), says that cement imported from Uganda in March 2019 was blocked because it did not meet minimum quality requirements. The imported product was found to be below the designated weight of 50kg, according to the New Times newspaper. Three trucks with 30t loads of cement from Hima Cement were prevented from crossing the border.

Previously, similar issues have occurred dating back to 2015 and the RBS has notified the supplier on each occasion. The company is then given 14 days to re-export the goods.


Poland: Data from the Cement Producers Association (SPC) shows that cement production grew by 12% year-on-year to 18.9Mt in 2019. Concrete production rose by 6.8% to 25.3Mm3. This was attributed to a growing construction sector, according to the Polish News Bulletin. Both cement and concrete production is expected to continue growing in 2019 to 19Mt and 26.2Mm3 respectively.


Netherlands: Ferus Smit has launched MV Shetland at its Westerbroek Yard. The 8000DWT vessel is the third dedicated cement carrier built for JT Cement, a joint venture between Sweden’s Erik Thun and Norway’s Jebsen Cement.

The ship is equipped with a liquefied natural gas (LNG) fuelled propulsion system to reduce its emissions. It incorporates a 200m3 pressurised LNG tank positioned in the foreship. The cement cargo system will consist of a fully automated cement loading and unloading system, based on fluidisation of cement by means of compressed air.


Tajikistan: The Ministry of Industry and New Technologies (MOINT) says that Tajik-Chinese joint ventures Chzhungtsai Mohir Cement, Huaxin Gayur Cement, and Huaxin Gayur Sughd Cement accounted for nearly 85% of local cement production in the first three months of 2019. Overall production grew by 9% year-on-year to 0.84Mt from 0.75Mt in the same period in 2018, according to the Asia-Plus News Agency. Around 36% of production was exported with more than 150,000t of cement to Uzbekistan, more than 140,000t of cement to Afghanistan and nearly 12,000t of cement to Kyrgyzstan. Tajikistan has 13 cement plants with a total production capacity of 4.7Mt/yr.


Kenya: Bamburi Cement’s profit before tax fell to US$6.73m in 2018 from US$40.7m in 2017. Its turnover rose by 4% to US$369m from US$356m. Its cement volumes grew by 5%. It blamed the drop in profits on increasing energy and raw material costs. The subsidiary of LafargeHolcim noted that the market delinked by 5% in Kenya, its primary market, and was ‘flat’ in Uganda. It also noted ‘increased competitive pressure’ due to cement grinding production capacity and the ‘shrinking’ market.


Botswana: Rachit Josh, the managing director of Matsiloje Portland Cement, say that the company will struggle to reopen without government support to block imports. The cement producer closed its plant at Matsiloje, near Francistown in January 2018, according to the Monitor newspaper. Josh blamed cement imports from South Africa as being a particular concern.

In June 2018 the Ministry of Industry, Trade and Investment said it was starting to introduce restrictions on imports restricting imports to 70% locally sourced product. However, it is unclear when these measures will be implemented.

Matsiloje Portland Cement is a subsidiary of Nortex Group. Its integrated plant had a production capacity of 30,000t/yr. The company produced the lime it used for its cement and it sourced other raw materials from South Africa and fly ash from a power station at Morupule.


Uganda: Hima Cement, a subsidiary of LafargeHolcim, is a building materials partner for the on-going 600MW Karuma Hydropower project on the River Nile. The plant is being built by China’s SinoHydro Corporation at an estimated cost of around US$1.7bn. The project was started in 2013 and it is scheduled to be completed in December 2019.

Hima Cement has been one of two cement suppliers assisting it. It has provided a fine cement that maintains its early strength while requiring a lower water content. Over 114,000t of Powermax CEM II A-P 42.5N have been supplied to the project, chosen for its low heat requirements for hydration and its pozzolanic content which results in long-term durability. Delivery of this product has required a dedicated fleet of 60 bulk cement trucks when cement demand for the project was at its peak.


US: Cemex USA has been awarded the 2019 Energy Star Partner of the Year by the Environment Protection Agency (EPA) for its efforts in energy management. It was presented with the award by the EPA and the US Department of Energy at a ceremony in Washington, DC.

“At Cemex, sustainability is key to our vision of building a better future, embedded in our core business strategy and day-to-day operations,” said Cemex USA President Ignacio Madridejos. “We strive to conserve energy where possible with energy management initiatives, and many of our operations have received repeated recognition for their efforts. Cemex is also incorporating the use of more alternative fuels.”


China: Germany’s Wacker Group has opened a new competence centre for cement and concrete applications in Shanghai. The laboratory will develop silicone based products and solutions which are able to improve the performance of cement and concrete and to make these materials more sustainable. Special focus is on silicone admixtures and performance enhancers.

“As a regional innovation platform focusing on cement and concrete, the new lab will cooperate with leading Chinese universities, research institutions and the industry. Its goal is to develop innovative products and solutions which support the sustainable development of the Chinese construction materials industry,” said Paul Lindblad, president of Wacker Greater China.

At its new competence centre in Shanghai, Wacker will be able to investigate how silicone chemistry can protect cement and concrete against environmental influences and, at the same time, improve the durability of these materials.


Colombia: Cemex Colombia has reached a deal with the Attorney General allowing it to operate its Maceo cement plant in Antioquia. Under the terms of the government-brokered agreement Cemex will lease the land from CI Calizas y Minerales for around US$15,000/yr, according to the El Espectador newspaper. The lease has a duration of 21 years and this can be extended by another 10 years.

In 2016 Cemex fired several senior staff members in relation to the Maceo project and its subsidiary’s chief executive resigned. This followed an internal audit and investigation into payments worth around US$20.5m made to a non-governmental third party in connection with the acquisition of the land, mining rights and benefits of the tax free zone for the project. The US Department of Justice is also investigating the project.


Argentina: Loma Negra and tyre manufacturer Bridgestone have started a partnership to re-use water in the Llavallol suburb of Buenos Aires. Bridgestone will provide Loma Negra with 200,000l/days of filtered water for use at its operations, according to the Mercado newspaper. In return Loma Negra will use less water from the local aquifer.


Ireland: CRH has appointed Bank of America to sell its European Distribution business. The sale is valued at around Euro2bn and is expected to start in May 2019, according to sources quoted by Reuters. Private equity companies including Advent, Lone Star and CVC have been linked to the sale. CRH is due to issue a trading updating in late April 2019.


Germany: Thomas Zement has ordered a selective catalytic reduction (SCR) unit from GEA for its Erwite cement plant to reduce its NOx emissions. The order includes two reactors for selective catalytic reduction (SCR) including handling of the flue gas transport by induced draft (ID) fans and integration into plant. The contract also includes engineering services as well as the supply, installation and commissioning of steel structures, SCR catalysts, ID fans, heating circuits, duct connection and adaptation of NH3 injection from existing storage tanks. Production will continue at the site during the installation of the SCR unit.


Ireland: Quinn Industrial’s turnover rose by 15% year-on-year to Euro240m in 2018 from Euro209m in 2017. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) grew by 10% to Euro26.4m from Euro23.9m

“Our Building Products division is currently planning to enter the ready-mix concrete market in the greater Dublin area to meet rising demand from the expanding construction and housing markets,” said chief executive officer (CEO) Liam McCaffrey. He added that, despite Brexit, the business is focused on growing in both the UK and the Republic of Ireland.

Quinn Building Products continued to benefit from the on-going building recovery in the Republic of Ireland as well continued strong exports to the UK where the introduction of its new plastic bagged cement product at the start of 2018 allowed it to expand its market presence.

Quinn Industrial is also considering investment options, including an initial public offering (IPC) or a cash injection from private equity, according to the Irish Independent newspaper. However, the company has not commented on the issue.


UK: The Global Cement and Concrete Association (GCCA) is formally joining the Concrete Sustainability Council (CSC). By doing so it is adding its support to the only world-wide industry specific system that certifies the sustainability performance of concrete plants and their supply chain across the globe. Developed in conjunction with social and environmental stakeholders, the CSC is the industry recognised authentication system, with more than 160 plants certified to its standards across eight different countries.

“We are delighted at the decision of the GCCA to champion the many sustainability benefits of concrete by putting their global reach behind the CSC. We look forward to reinforcing and accelerating our work with their support,” said CSC chairman, Christian Artelt.

Clients, developers and contractors can be assured of socially and environmentally responsible practices through the concrete supply chain when specifying CSC certified concrete. Internationally recognised sustainable project assessment methods such as BREEAM and DGNB credit design teams and their projects with points when CSC certified concrete is specified and procured.


Austria: Unitherm Cemcon has launched the MAS DT rotary kiln burner, a new product in its Mono Airduct System (MAS) product line. The new burner is already in operation at six cement plants in Austria, Germany and France.

The new design uses a more efficient primary air injection, resulting in higher effective momentum and optimised combustion. Placing the adjustable primary air openings directly at the burner tip leads to unobstructed injection of the air jets into the kiln. With minimum losses at the air nozzles, the entrainment of secondary air is improved by approximately 15%.

The new primary air system, with discs instead of flexible hoses, requires less space inside the primary air channel. Therefore, the burner is smaller in diameter and lighter in weight, which reduces investment costs. Unitherm Cemcon says that the cooling of the outer jacket tube with the MAS system (hose and disc design) is superior to that of other rotary kiln burners, as 100% of the primary air is used for cooling. With the new disc system, the cooling of the burner tip is improved even further. The producer added that all new MAS DT burners showed improved lifetime of the refractory lining at the burner. On average the refractory lifetime is extended by approximately 20%.


Mexico: Cemex Ventures has invested in Linkx, a company that offers software to optimise goods delivery. The company’s software solution allows control of deliveries and vehicles in real time, allowing for data-based decision-making and facilitating communication and information among all involved parties: shipper, carrier, and receiver.

“This investment is a clear example of our offer. Linkx came to us at a very early stage, and together, we worked on continuous improvements by reinforcing their minimum viable product and offering continuous feedback on our knowledge of industry and technology. After numerous optimisations, we have piloted this solution with several Cemex clients to achieve a very robust solution for the supply chain management challenge," said Gonzalo Galindo, chief executive officer (CEO) of Cemex Ventures.

Cemex Ventures is the corporate venture capital wing of Cemex that was launched in 2017. It invests in startups with potential in the construction industry and works with entrepreneurs, universities and other stakeholders.


Pakistan: Attock Cement’s profit fell by 25% year-on-year to US$9.7m in the nine months of the end of March 2019 from US$12.9m in the same period to March 2018. Its revenue rose by 36% to US$114m from US$83.7m.


Brazil: Data from the National Union of Cement Industry (SNIC) shows that cement sales rose slightly to 12.7Mt in the first quarter of 2019 compared to 12.6Mt in the same period in 2018. Regional sales fell slightly to 6Mt in the southeast of the country including the major markets of Minas Gerais, São Paulo and Rio de Janeiro. However, most of the other regions reported growth, particularly the centre-west. SNIC president Paulo Camillo Penna said that March 2019’s performance was better than expected and that it was forecasting growth of 3% in 2019.


Brazil: The National Union of Cement Industry (SNIC) and the Brazilian Portland Cement Association (ABCP) have launched a Cement Technology Roadmap to 2050. SNIC president Paulo Camillo Penna said that the document would help the local industry cut its carbon footprint in the medium and long term. The roadmap was developed with the International Energy Agency (IEA), the Cement Sustainability Initiative (CSI) of the World Business Council for Sustainable Development (WBCSD), the International Finance Corporation (IFC) of the World Bank and a group of academics led by José Goldemberg.

The roadmap intends to reduce specific CO2 emissions by over 30% to 375kg CO2/t of cement in 2050. Key actions to 2030 include strengthening national and international cooperation, promoting new cement standards, raising the clinker substitution rate, promoting the use of alternative fuels in compliance with the National Policy on Solid Waste (PNRS), sharing best practive in energy efficiency and promoting resaerch and development in new greenohuse has mitigation technologies.


US: The Environmental Protection Agency (EPA) has awarded Energy Star certification to Buzzi Unicem USA’s plants at Chattanooga in Tennessee, Festus in Missouri, Maryneal in Texas and San Antonio in Texas. This certification is awarded to a facility for superior energy performance in comparison to similar plants. This marks the 10th consecutive year that the Chattanooga, Festus and Maryneal plants have received certification and the fifth consecutive year for the San Antonio plant.


Philippines: Ramon Lopez, the secretary of the Department of Trade and Industry (DTI), says that a suggested retail price (SRP) for cement is not a priority following the introduction of tariffs in imports. He added that prices had barely changed since the safeguard duty started in February 2019, according to the Manila Times newspaper. The Tariff Commission is currently considering whether to add additional tariffs to cement imports. A public hearing is set on for early May 2019 where it may extend the import duties.


UAE: The shareholders of RAK Cement have approved the conditional of the Newtec cement plant and Al-Banna quarry in Fujairah. The purchase was originally announced in late February 2019. It planned to buy the assets for around US$123m.