Global Cement Newsletter

Issue: GCW405 / 22 May 2019

Headlines


Today is the first day of the Global FutureCem Conference taking place in Brussels, Belgium. The event is looking at how the cement industry can adapt to a low or zero carbon world. Although Global Cement is organising the event, it is clearly topical as two news stories this week demonstrate.

Firstly, the chief executive officers (CEO) from 13 US companies, including LarfargeHolcim, announced that they were lobbying the US government to enact business-led climate change legislation. The initiative, known as the CEO Climate Dialogue, included principles such as ‘significantly’ reducing US greenhouse gas emissions. This is shocking because, at face value, large-scale CO2 emitters like LafargeHolcim have the most to lose from more rigorous environmental regulations. What do they have to gain from doing this? This is like turkeys voting for Christmas!

Interpretations of why LafargeHolcim and others might want to do this could go in a few directions. Firstly, the intention might be fully plausible. These companies could genuinely want to combat climate change. Secondly, more cynically perhaps, leading demands for legislation puts the lobbyists in the room when change is actually made. Given the integral nature of concrete in modern construction this is not necessarily a bad thing. Environmentalists may want to ban building materials that create CO2 emissions but, until they can offer an alternative or convince people to accept reduced quality of life, then cement is the material of choice. Thirdly, leading change allows one to stay ahead of it or at least give the sector more time to react to it. The ‘turkeys’ may not want to vote for ‘Christmas,’ but perhaps ‘Christmas’ could be replaced with something else?

This latest initiative by the CEOs in the US has parallels with the creation of the Global Cement and Concrete Association (GCCA) in 2018. Like the current moves in the US, cement producers led the creation of the GCCA, to promote concrete as the sustainable building material of choice.

Meanwhile, Germany’s HeidelbergCement also announced this week that its CO2 reduction targets to 2030 have been assessed against the Science Based Targets initiative’s (SBTi) criteria. Its SBTi target is to reduce scope 1 greenhouse gas (GHG) emissions 15% per ton of cementitious material by 2030 from a 2016 base year. HeidelbergCement has also committed to reduce scope 2 GHG emissions by 65% per ton of cementitious materials within the same timeframe. The SBTi target follows HeidelbergCement’s previous goal of a 30% reduction in its specific net CO2 emissions by 2030 compared with 1990. It says it has achieved a reduction of 20% so far.

HeidelbergCement is a sustainability leader in the sector with various projects on the go including the Low Emissions Intensity Lime And Cement (LEILAC) consortium direct separation pilot project at the Lixhe cement plant in Belgium. Following SBTi is a continuation of this trend, albeit one that anchors it with a global consensus.

Coincidence perhaps but when the two largest non-Chinese cement producers start announcing sustainability stories like then the picture is changing. The questions at this point is how far will it go.

A full review of the 3rd Global FutureCem Conference will be published after the event. To find it and more information visit: http://www.globalcement.com/conferences/global-future-cement/introduction


Malaysia: Yeoh Khoon Cheng has resigned as the chief executive officer (CEO) of Lafarge Malaysia. He will remain as the group’s executive director, according to the Edge Malaysia.

Several executives of YTL Corporation have been appointed to Lafarge Malaysia’s board. YTL’s executive chairman Francis Yeoh and managing director Yeoh Seok Kian have been made executive directors of Lafarge Malaysia. Other members of the Yeoh family appointed to Lafarge Malaysia’s board as executive directors are Yeoh Soo Keng and Yeoh Seok Hong. In addition, Lafarge Malaysia’s vice-chairman Martin Kriegner and non-independent and non-executive director John William Stull and Pei Ling have resigned.


Chad: Société Nationale de Ciment du Tchad (SONACIM) has appointed Fatchou Etienne as its Deputy Director General, according to the Al Widha newspaper. The government-owned company operates a 0.21Mt/yr cement plant at Baor.


Ireland: Ecocem Ireland has appointed Annemarie Harte as managing director of its Irish business. She succeeds Micheál McKittrick, who is moving to a new post as Ecocem’s managing director for Northern Europe with the responsibility for the Irish, UK and Benelux markets.

Harte was previously the chief executive officer (CEO) of Hardware Association Ireland, a representative body for hardware and DIY retailers, builders merchants, and manufacturers and distributors. She has also held a number of other senior roles, including consultant with the Royal Life Saving Society, CEO of Rotary International and manager of Dun Laoghaire Rathdown Chamber of Commerce.


Belarus/Moldova/Russia/Ukraine: The Ukrainian interdepartmental commission for international trade has imposed antidumping tariffs on imported clinker and Ordinary Portland Cement (OPC) from Russia, Belarus and Moldova. It has set duties of 115% for goods originating in Russia, 57% for goods from Belarus and 94% for goods from Moldova, according to Interfax. The tariffs will have a duration of five years. Previously the government had embargoed OPC, alumina, slag, sulphate-resistant cement and similar hydraulic cements, including clinkers, from Russia.


Philippines: Data from the Department of Trade and Industry (DTI) shows that imports of cement rose by 64% year-on-year to 1.74Mt in the first quarter of 2019 despite the introduction of a 4% tariff in January 2019. Imports were 1.06Mt in the same period in 2018, according to the Philippines News Agency. The production capacity utilisation factor of local producers is also reported to have fallen. The DTI says it will continue to monitor the situation.


Kenya: ARM Cement has signed a deal to sell its business in Kenya to the National Cement Company for US$50m. The transaction is subject to customary regulatory approvals, according to the Business Standard newspaper. ARM Cement also has operations in Tanzania, Rwanda and some interests, in the form of unexploited mineral deposits, in South Africa.

“This transaction is in line with National Cement’s growth strategy in Kenya to position itself as the leading cement manufacturer in the region. The industry is poised for growth and we are excited about the prospects for this next chapter of our business. We will endeavor to safeguard the interests of all stakeholders including the employees, customers, and suppliers in the overall interest of Kenya,” said Narendra Raval, chairman of National Cement.

The cement producer was placed under administration in August 2018. In late 2018 Oman’s Raysut Cement said it planned to buy ARM Cement as part of its expansion plans. Nigeria’s Dangote Cement was also linked to a potential purchase of the company.


Oman: Raysut Cement Company has signed an agreement to buy Sohar Cement for US$60m. The transfer of ownership for all the shares in the company was completed in mid-May 2019, according to the Oman Daily Observer newspaper. Sohar Cement held a 70% stake in a 1.7Mt/yr grinding plant and UAE-based Fujairah Cement Company owned the rest of the shares.


Kyrgyzstan/Uzbekistan: Azamat Arapbaev, a member of the Kyrgz parliament, says that Uzbekistan has blocked exports of cement from Kyrgyzstan. The block started in mid-May 2019, according to the Central Asia News Service. Economy Minister Oleg Pankratov said that talks have been held with the ambassador of Uzbekistan over the matter. Cement plants in the south of Kyrgyzstan are dependent on the export market.


India: Haver Ibau India has been renamed as Haver & Boecker India since April 2019. The subsidiary of Germany’s Haver & Boecker and its subsidiary Ibau started in 2008. The change in name reflects a broader industry base for the Indian subsidiary to continue to include the cement industry as well as customers from building materials, chemicals and food.


Italy: Martin Engineering has launched its successful ‘Mr Blade’ conveyor belt optimisation program in Italy's construction materials sector. The service is a direct-to-site service to maintain and replace belt-cleaner blades that has previously been implemented in the US and the UK. Martin Engineering offers a range of conveyor belt solutions in Italy for industries like energy and steel. The ‘Mr Blade’ program extends this offering to smaller sites – such as quarries, concrete and asphalt plants. Martin Engineering expects to launch its ‘Mr Blade’ service in other European countries later in 2019.


Brazil: Votorantim Cimentos’ revenue rose by 5.5% year-on-year to US$615m in the first quarter of 2019 from US$683m in the same period in 2018. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) more than doubled to US$143m from US$52.2m. Its sales volumes of cement fell by 5% to 6.4Mt from 6.7Mt. It attributed the increase in revenue to its results in Brazil and Latin America, as well as positive currency effects.


India: Shree Cement’s revenue rose by 24% year-on-year to US$1.80bn in the year to 31 March 2019 from US$1.46bn a year earlier. Its profit fell by 27% to US$146m from US$199m. Its power and fuel costs increased by 56% to US$444m from US$284m.


India: JK Cement’s income rose by 4% year-on-year to US$767m in the year to 31 March 2019 from US$740m in the same period in 2018. Its profit fell by 8% to US$37.9m from US$41m, mainly due to tax expenses.


Malaysia: LafargeHolcim has completed the divestment of its activities in Malaysia with the disposal of its entire 51% shareholding in Lafarge Malaysia to YTL Cement for around Euro872m. The group says that the transaction will reduce its net financial debt by close to Euro530m. Together with the divestment of its activities in Indonesia, Singapore and the Philippines, this transaction is expected to ‘significantly’ reduce the company’s net debt to recurring earnings before interest, taxation, depreciation and amortisation (EBITDA) ratio.


India: Accusations of violence by local police against activists protesting against a limestone mining lease granted to UltraTech Cement in Gujarat have been referred to the Criminal Investigation Department (CID). Police from Bhavnagar allegedly attacked protestors with batons and used tear without prior provocation during a march in early January 2019, according to the DNA India newspaper. The protestors were complaining about a mining lease for a quarry in the Talaja district.


Peru: UNACEM has launched Andino Forte, a cement product targeted at markets in the Amazon regions of the country. The product is designed for construction projects in the jungle and highland regions, according to La Region newspaper. The cement producer says it offers high resistance against salt in the medium and long term.


China: Researchers from the Xinjiang Communications Construction Group have developed a new type of cement-based concrete that uses soil as well as wind-blown sand. The new concrete also uses construction waste and steel slag, according to the Xinhua News Agency. It is intended to lower construction costs and times with applications in infrastructure projects.


US: The chief executive officers (CEO) of 13 US companies, including LarfargeHolcim, are lobbying the President and Congress to enact business-led climate change legislation. This initiative, known as the CEO Climate Dialogue, urges the government to put in place a long-term federal policy as soon as possible, in accordance with a set of six guiding principles. The group aims to build bipartisan support for climate policies that it says will, “… increase regulatory and business certainty, reduce climate risk, and spur investment and innovation needed to meet science-based emissions reduction targets.”

Companies involved in the CEO Dialogue include BASF, BP, Citi, Dominion Energy, Dow, DTE Energy, DuPont, Exelon, Ford Motor Company, LafargeHolcim, PG&E, Shell, and Unilever. Four environmental groups have also supplied input to the initiative. These are the Center for Climate and Energy Solutions, Environmental Defense Fund, the Nature Conservancy and World Resources Institute.

The six principles include: ‘significantly’ reducing US greenhouse gas emissions; allowing an effective timeline for reductions that will help capital intensive industries to adjust in an ‘economically rational manner’; instituting a market-based price on carbon; making the policies durable and responsible; doing no harm to the competitiveness of the US economy with particular attention to carbon leakage; and promoting equity. Specifically the initiative says that US policy should ensure the country is on a path to achieve economy-wide emissions reductions of 80% or more by 2050 with ‘aggressive’ short and medium term emissions reductions.

“Tackling the challenge of climate change is no easy task, and as industry leaders, we have an opportunity to join forces to advocate for climate legislation. It is critical we begin to set durable and achievable goals that help safeguard the environment while reducing our carbon footprint,” said Jamie Gentoso, the CEO for US Cement operations of LafargeHolcim.


US: Eagle Materials has blamed falling sales from its Heavy Materials sector, including cement, concrete and aggregates, on ‘unusually’ wet weather. Its revenue from this market fell by 1% year-on-year to US$677m in the year to 31 March 2019 from US$685m in the same period in 2018. Cement sales volumes dropped slightly to 5.34Mt and concrete volumes by 12.5% to 0.8Mm3. Its operating earnings decreased by 10% to US$177m. Overall, the company’s sales and earnings grew slightly boosted by sales from its gypsum division.


Uzbekistan: China’s Huaxin Cement has held a ground breaking ceremony for a new 1.5Mt/yr cement plant it is building in Jizzakh region. The project has an investment of US$150m and it is scheduled to start operation in March 2020.


Belarus: President Alyaksandr Lukashenka has demanded that the local cement industry improve its efficiency and increase its exports. He made the comments following the approval of the appointment of Alyaksandr Dawhala as the new chief executive officer of Belarusian Cement, according to the Belapan news agency. He noted that export sales were improving with a focus on the European Union although key markets also include Poland, Latvia and Ukraine.


Philippines: The Department of Trade and Industry (DTI) expects San Miguel Corporation’s acquisition of a majority stake in Holcim Philippines to reduce the price of locally produced cement. Trade Secretary Ramon M Lopez said that he expected operational synergies and economies of scale to ‘hopefully’ bring down prices, according to the BusinessWorld newspaper. He also noted that import duties on imports of cement could also provide a ‘healthy competitive environment.’

San Miguel Corporation agreed to purchase LafargeHolcim’s 85.7% share in Holcim Philippines in early May 2019. The deal is expected to be completed by the end of 2019.


France: Fives Group has tested using its FCB Rhodax cone crusher to process concrete wastes resulting from the demolition and deconstruction industry. During an internal innovation competition, the crusher was used to sort hydrated cement paste from the aggregates and sand. The development will enable cement producers to reuse the paste as a cement additive. Ready mixed concrete producers will be able to make new concrete using the recycled aggregates and sand allowing for a reduction in CO2 emissions. Fives hopes to turn demolition concrete waste into a valuable commodity.


India: The Container Corporation of India (CONCOR) plans to invest around US$140m towards developing dry ports and related infrastructure as well as buying more railway wagons. The government-controlled organisation, under the remit of the Ministry of Railways, intends to target the cement industry, according to the New Indian Express newspaper. V Kalyana Rama, the chairman and managing director of CONCOR, said that the company wants to increase transportation of bulk cement in the country to reduce inefficiencies.


Mali: Ibrahima Dibo, a director of Diamond Cement Mali has denied that his company is responsible for recent price rises. At a press conference on the issue he explained that the cement producer has had fixed prices in conjunction with the government at its units at Astro and Dio Gare since 2012, according to the Le Républicain newspaper. Instead he blamed traders for exploiting cement shortages and poor roads. Dibo added that the company produced 0.73Mt of cement in 2016 from its two units in the country but that its sales have fallen since then. As a whole the country has an estimated 3Mt/yr demand for cement.


South Korea/Thailand: Austria’s Unitherm Cemcon has commissioned a MAS kiln burner at a cement plant in South Korea. The order was issued in late 2018 for three MAS burners. The first burner was delivered in February 2019 and the other two in March 2019. In May 2019 Unitherm Cemcon says it supported the commissioning of the first burner.

The scope of supply included two 43MW MAS/4/KO SO type burners for coal and heavy oil and one 87MW MAS/7/KO SO.X type rotary kiln burner for coal, heavy oil and solid secondary fuels. All three burners have been executed with a divisible burner jacket tube. One MAS/7/KO.SO.X is already successfully operating in another line, firing up to 6t/hr of coal and around 10t/hr of solid secondary fuel.

The burner manufacturer has also been awarded a contract to supply a hot gas generator for a plant in Thailand. The scope of supply includes: engineering and manufacturing drawings for the hot gas generator combustion chamber; a combined 45MW oil and coal burner; a primary air fan; a gas electric pilot burner; a flame monitoring device; and an oil valve train with burner management system.


Myanmar: 17 residents have been injured in a protest against the Alpha Cement Plant at Patheingyi in the Kyaukse district or the Mandalay region. Police fired rubber bullets and tear gas at the protestors, according to Radio Free Asia. The local residents were complaining about compensation for a road that is being built as part of the project. Concerns have also been raised over the use of Chinese nationals at the site.

The Alpha Cement Plant, previously known as Myanmar Conch Cement, is a joint venture between Myanmar's Myint Investment Group and China's Anhui Conch. The unit is currently being upgraded to a production capacity of 5000t/day. Construction work started in late 2017.