Global Cement Newsletter

Issue: GCW408 / 05 June 2019

Headlines


Talk of US tariffs on imports from Mexico was not troubling the National Chamber of Cement (CANACEM) this week. Director general Yanina Navarro pointed out to local media that Mexico only exports 1.42Mt or 3.4% of its total production of 44Mt/yr to its northern neighbour. This is a little higher than the 1.04Mt reported by the United States Geological Survey (USGS) in 2018, although that figure is believed to have underestimated imports to El Paso district in Texas. Mexico was the fifth largest exporter of hydraulic cement and clinker to the US behind Canada, Turkey, China and Greece.

Commentators pointed out that Grupo Cementos de Chihuahua (GCC) might be affected more that other Mexican producers as two of its plants are close to the border at Samalayuca and Juárez in Chihuahua. However, GCC operates five plants in the US. Cemex also has a plant near the US border at Ensenada in Baja California. Yet it’s the fourth largest producer in the US by integrated production capacity. If either company had its export markets seriously disrupted by any border duties they could likely focus on production in the US to compensate.

Once again this is similar to the situation with the proposed border wall where, although President Donald Trump wanted Mexico to pay, it would have been Mexican companies benefiting the most from any construction boom. This was also the case with the US-Mexico-Canada Agreement (USMCA), the successor to the North American Free Trade Agreement (NAFTA). The international structure of many of the larger Mexican cement producers insulates them from these kinds of political and trade disputes.

Mexican producers shouldn’t be too complacent though. Tariffs are likely to play havoc with integrated supply chains as in the car industry. Building materials will probably be affected less so but that 1.42Mt export figure is more than the production capacity of many individual Mexican cement plants. Taking away this export market will drag on the industry’s utilisation rate and alternate destinations may be hard to find. Note the trouble Mexico has had distributing its products in Peru. The Supreme Court there upheld a fine this week on UNACEM for trying to block the distribution of Cemex’s brand of cement in 2014. Also, although Trump’s tariffs on Chinese products may not have much of an impact on building materials, USGS data shows that Chinese imports of cement to the US fell by 27% year-on-year to 0.76Mt in the six months to the end of February 2019. Similar reductions could await Mexico’s exporters.

The general consensus from the free market press is that tariffs will ultimately hurt both economies. In agreement the Portland Cement Association (PCA) published a market report in April 2018 on the effects of tariffs on US cement consumption in the wake of tariffs on steel and aluminium imports from the European Union (EU), Canada and Mexico. The summary was that all forms of tariff – from minor to a global trade war – would likely result in reduced US cement consumption to varying degrees due to slower economic growth. A full-scale set of tariffs on Mexican imports is likely to induce similar consequences.


Russia: Alexander Sapronov has been appointed as the senior vice president of Eurocement. His responsibilities include production, sales and purchases, transport and logistics, strategy and marketing, industrial safety and capital construction. Sapronov has held a variety of senior positions are large industrial companies in Russia, including Freight One, Novolipetsk Steel, Rosneft and others.


Poland: Krzysztof Kieres, the general director of Dyckerhoff Polska, has been elected as the new chairman of the Polish Cement Association. The term of office lasts four years and he succeeds Ernest Jelito, the president of Górażdże Cement, in the role.

Kieres, aged 64 years, is a graduate of the Faculty of Economics and Sociology at the University of Lodz. He holds experience with various construction companies, including Germany’s Bilfinger. He has worked for Dyckerhoff, part of Italy’s Buzzi Unicem, for 20 years as a financial director and the general director.

The association has also elected Dariusz Gawlak, the president of the board of the Warta Cement, as its vice chairman. Other new members of the board include: Włodzimierz Chołu, Cemex Polska; Xavier Guesnu, Lafarge Cement; Janusz Miłucha, Grupa Ożarów; and Andrzej Reclik, Górażdże Cement. The association has also accepted Andrzej Ptak as an honoury member.


UK: Aggregate Industries has appointed Simon Marriott as the managing director of its Concrete Products division. He has also been promoted to the executive committee of the company as part of a strategic decision to raise the profile of the division. The new role will give him responsibility for all hard landscaping aspects of the business including Charcon, Bradstone, Masterblock, Charcon Construction Solutions and Simply Paving. He will also lead the marketing communications function.

Marriott started his career as a plant manager before moving to Bardon Aggregates in 1996. When it merged with Camas to become Aggregate Industries, he become general manager of the Express Asphalt division and later became director of the mainstream asphalt division’s southern region. He then ran Bardon Concrete and Aggregate Industries’ cement importing function, before becoming director of Concrete Products in late 2015.


Germany: Manfred Bracher has resigned from the executive management board of RKW and will leave the company at the end of June 2019 to pursue new professional opportunities. RKW’s chief executive officer (CEO) Harald Biederbick will take over his responsibilities until further notice.

Bracher started his professional career as a project leader at the Austria’s Lenzing Group, followed by 12 years at the Finnish packaging manufacturer Huhtamaki in various positions, including General Manager Films. From 2008 until 2013, he served as managing director at Clopay Europe. He has been a member of the RKW board since January 2014 and leads the Division Hygiene & Industrial. In addition to that, he is also responsible for group operational excellence and purchasing.

RKW Group manufactures film solutions including products for powdery goods and films and non-wovens for the construction sector.


Myanmar: Police say that protestors rioting about the Alpha Cement plant at Patheingyi, Kyaukse district in the Mandalay region in mid-May 2019 caused over US$40,000 worth of damage to the site. Residents armed with slings and rocks entered the site and set fire to buildings and vehicles, according to the Myanmar Times newspaper. A petrol bomb was also thrown at a building. The police are still looking for several people in relation to the incident.

Local residents were complaining about compensation related to the project as well as the use of Chinese nationals at the site. The plant, previously known as Myanmar Conch Cement, is a joint venture between Myanmar's Myint Investment Group and China's Anhui Conch. The unit is currently being upgraded to a production capacity of 5000t/day. Construction work started in late 2017. The unit is expected to be operational in 2021.


Kenya: The East African Portland Cement Company (EAPCC) plans to reduce its costs by making 220 workers redundant. It says it needs US$170m to return to profitability, according to the Business Daily newspaper. Other plans to reduce its debts include raising money through land sales and reducing its energy costs. It is considering selling over 2400 hectares of land in Athi River. It has already sold around 360 hectares to Kenya Railways for around US$50m.

The company currently has 821 contracted and permanent and pensionable employees. It intends to reduce its workforce by September 2019.


India: Penna Cement has received approval from the Securities and Exchange Board of India (SEBI) for a US$220m initial public offering (IPO). The company intends to use the funds to pay off debts and for general corporate purposes, according to the Hindu newspaper. The cement producer operates four integrated plants and two grinding plants in Andhra Pradesh, Telangana and Maharashtra that share a total production capacity of 10Mt/yr.


Colombia: Cementos Argos plans to sell its stake in Omya Andina for US$18.6m. It said it was focusing on the cement, concrete and aggregates business, according to the La República newspaper. Omya Andina is a subsidiary of Switzerland’s Omya that operates in Colombia. It produces calcium carbonate and speciality chemicals for a range of industries including construction and agriculture.


Dominican Republic: Alexander Medina Herasme, the director of the General Directorate of Mining, says that the country exported grey cement worth US$72.3m in 2018, according to the El Caribe newspaper. The nation has five integrated cement plants and two grinding plants.


US: CalPortland has been awarded a US$0.34m grant by the Mojave Desert Air Quality Management District (MDAQMD) as a partner in the replacement of a 1987 Trackmobile with a 2019 Rail King RK330 railcar mover at its Oro Grande cement plant in California. The new machine has been chosen to reduce its air emissions in accordance with the California Clean Air Act.


UK: Aggregate Industries has launched its Lafarge Endure SR, a CEM II blended cement product that uses fly ash. It says that the product has a lower embodied CO2, has improved plastic and hardened properties when used in concrete and has enhanced suitability for all ground types. Lafarge Endure SR is resistant to sulphates, allowing contractors and suppliers to scope a wider variety of projects. It also uses 10% less water than CEM I products to reach a workable consistency and offers improved pumpability and mixing efficiency.

“As its name suggests, Lafarge Endure SR is designed to dramatically increase the longevity of the concrete it forms a part of. It is a great solution for contractors that want to reduce the environmental impact of their build while simultaneously improving its life span,” said Steve Curley, Commercial Director at Aggregate Industries.


Denmark: FLSmidth has completed its acquisition of IMP Automation Group following the approval by the competition authorities. The purchase was first announced in February 2019 when FLSmidth said it was adding the company as part to its portfolio of automated laboratory solutions for the mining industry. It said that the integration of IMP would enable FLSmidth to support the expanding market for automated laboratories, which has experienced recent growth due to a combination of high exploration activity and increased focus on productivity, automation and digitalisation.

"We also see great potential from the joining of our new colleagues to further enhance the development of our digital solutions for mining. For instance, data collected from online analysers and the laboratory can be used to optimise the entire flow sheet for mining operations. Using this data to augment our process optimisation initiatives is an exciting prospect," said Tina Knudsen, FLSmidth’s general manager for Sampling, Preparation and Analysis – Mining.

FLSmidth gains 130 IMP employees, including IMP's managing director, Boyne Hohenstein. The IMP business will be consolidated into FLSmidth from 1 June 2019 and the cost of the purchase will be paid out in the second quarter of 2019.


Armenia/Iran: The Armenian parliament has approved a tariff of US$29/t on imported cement from Iran. A previous attempt to pass the bill was blocked in April 2019, according to the Armenpress News Agency. During the recent vote construction workers demonstrated outside the parliament building warning that prices could price as a result of the new duty.


South Africa: The government has introduced a carbon tax of around US$8/t for carbon dioxide-equivalent (CO2e) emissions. The carbon tax will initially only apply to scope 1 emitters in the first phase. The first phase will be from 1 June 2019 to 31 December 2022, and the second phase from 2023 to 2030. Large-scale tax-free emission allowances from 60 – 95% will be provided in the first phase. Industries such as cement or iron production will benefit from a basic threshold of 70%.

A review will be held before the second phase starts to measure progress. The treasury reinforced that the introduction of the carbon tax would not raise electricity prices due to tax breaks for renewable energy sources and credits for existing generation capacity.


US: Mississippi Lime has declared a force majeure event due to flooding by the Mississippi River caused by ‘significant’ precipitation in the central US. The flooding has impacted the lime producer’s distribution and supply capabilities. This is expected to cause delays in supplying products to customers and will incur additional costs that it will pass through as a surcharge. The company added that, despite this, the flooding has not affected production.

Flooding on the Mississippi River forced the closure of Mississippi Lime’s barge loading facilities in early May 2019 and an alternate barge loading facility later in the month. The company does not anticipate re-opening its facility until the flood waters recede to a safe level, possibly in late June 2019. In the meantime the closure of flood gates near the company’s Ste Genevieve, Missouri unit has forced the company to use an alternate rail route with reduced shipment capacity, additional transit time and higher cost for both inbound and outbound shipments. Mississippi Lime anticipates resuming rail shipments in late June 2019, depending on weather conditions.


US: The Netherlands Verder Group has entered into an agreement to acquire US-based Microtrac and Japan’s MicrotracBEL from Nikkiso. Verder's Scientific Division will extend its product portfolio with product lines for particle characterisation by laser diffraction, dynamic light scattering and surface analysis.

“With Microtrac and MicrotracBEL two technological leaders in particle and surface analysis are united under the roof of Verder Scientific. We look forward to welcoming the Microtrac and MicrotracBEL teams to our group. Both companies will have access to additional resources to push international expansion and extend its innovative product range”, said Jürgen Pankratz, chief executive officer (CEO) of Verder Scientific.

Microtrac is a manufacturer of instruments for particle analysis that use laser diffraction and dynamic light scattering technologies. The instruments are used both for industrial applications and material research. Microtrac has two units in the US at Montgomeryville and York in Pennsylvania

MicrotracBEL is a manufacturer of instruments for surface area and porosity analysis applying adsorption technologies. The instruments are used in research intense fields for particle characterisation. MicrotracBEL has three units in Japan based in Osaka, Tokyo and Nagoya.

Microtrac and MicrotracBEL will maintain their headquarters in the US and Japan respectively and these locations will also be used to support further expansion of the Verder Group. The existing Mictrotrac and MicrotracBEL management team will continue to be in charge. No value for the transaction has been disclosed.


India: GE Power India has been award a contract by Aravali Power worth US$107m for a flue gas desulphurisation (FGD) system. The contract is for design, engineering, civil work, supply, erection and commissioning of wet FGD systems along with auxiliaries like limestone and gypsum handling systems and wet stack on full turnkey basis.

Aravali Power is a joint venture company between NTPC, Haryana Power Generation Company and Indraprastha Power Generation Company. It operates a coal power station near Jharli, Jhajjar in Haryana with three 500MW units. An additional two 660MW units are planned for a future expansion project.


Dominican Republic: Cementos Argos has opened a new packaging plant to support its Najayo grinding plant. The unit has a capacity of over 1000bags/hr. It also improves dust collection efficiency compared to the previous system. The Colombian cement producer operates two ready-mix concrete plants and a cement grinding plant in the country.


Mexico: Cemex says it has completed the global deployment of its digital platform Cemex Go. The product is available in 21 countries with 96% of the company’s total recurring customers using it. 45% of Cemex’s total global sales are processed through the platform, over half a million payments are completed through it per year and 1.5 million deliveries use the system annually.

“We are incredibly proud that our vision of providing a superior customer experience enabled by digital technology has been deployed to our customers around the world. Cemex Go has proven itself as a game changer, an established and essential tool for our customers, accessible anywhere, any time to help them run their businesses with increased efficiency,” said Fernando A Gonzalez, chief executive officer (CEO) of Cemex. He added that platform was only part of the ‘initial’ stages of the company’s digital transformation plans.


Nigeria: Dangote Cement has published its first sustainability report following Global Reporting Initiative (GRI) standards. Key data from the report include a CO2 emissions per tonne of cementitious material of 687kg CO2/t across all operations. Its total CO2 emissions were 16.4Mt. In 2017 it reported estimated total CO2 emissions of 8.45Mt from its domestic operations. The cement producer had an energy consumption of 52M GJ 2018. It had a 49% production capacity utilisation rate at its Nigerian plants. The group said that it supported 37,000 direct, indirect and induced jobs in Nigeria.


Spain: Cementos Molins says that 13 of its 14 directors want to keep the company’s headquarters in Madrid following a request by a minority shareholder. This represents a hardening by the board on the issue following its move from near Barcelona in 2017, according to Crónica. The cement producer decided to move its registered address away from Sant Vicenc dels Horts in Catalonia following moves by the regional government to push for independence.


Italy: Buzzi Unicem says its ready-mix concrete subsidiary Unical has completed the largest continuous concrete casting in Europe at the Galeazzi Orthopedic Institut project in Milan. It pumped 33,000m3 of concrete continuously for 94 hours including 3300 concrete mixer journeys with 106 Unical staff on duty. The new 16-storey building will have a height of 90m once completed.


Morocco: Cement sales in Morocco during the first four months of 2019 have reached 4.8Mt, an increase of nearly 6% compared to the same period of 2018. April 2019 was the fourth straight month of improved sales. The increase reverses the trend seen in the previous two sets of four-month statistics, which saw falling volumes year-on-year in both 2017 (5.3% decrease) and 2018 (5.5% decrease).


Philippines: Republic Cement and Nestlé Philippines have signed an agreement to co-process Nestlé’s post-consumer plastic waste in Republic Cement’s cement kilns. The deal was signed by Nestlé Philippines’ Chairman and CEO Kais Marzouki, its Corporate Affairs Head Attorney Ernesto Mascenon and Republic Cement’s Renato Sunico and Nabil Francis, CEO of Republic Cement Services. In April 2018, Nestlé globally announced a commitment that 100% of its packaging will be recyclable or reusable by 2025. The company's vision is that none of its waste ends up in landfill or as litter.

“Nestlé is aiming for plastic neutrality, essentially recovering plastics equal to what we produce,” said Kais Marzouki. “Aside from our current collection and recycling initiatives, we believe this effort will help us gather and co-process bigger volumes of post-consumer waste. We target to divert more post-consumer waste from landfills and the ocean. This partnership will contribute positively in helping clean up the Philippines.”

“We are happy to partner with Nestlé Philippines and to help address the pollution from residual plastics and sachets,” said Nabil Francis. “This is a win-win situation for us and the environment. Together, we can build a greener, stronger republic.”


India: A reduction in government spending and delays to the release of state funds ahead of India’s general election led to a slowdown in Indian cement demand growth in April and May 2019. Growth in cement consumption is expected to fall to a seven quarter low in the quarter to 30 June 2019.

“Pan-India cement demand will post muted 3-5% growth in the current quarter (the first quarter of the 2020 Fiscal Year), with states in the East (Bihar, Odisha) and South (Andhra Pradesh and Telangana and Tamil Nadu) moving at a snail's pace of 2-4%," said Hetal Gandhi, director at Crisil Research. However, Crisil expects demand to pick up in the second half of the 2020 fiscal year, with growth 6.0-7.5% for the 12 months to 31 March 2020 as a whole.


India: Ramco Cements has launched a new premium blended cement, Ramco Supercrete. The company says that Ramco Supercrete is packed in Biaxially Oriented Polypropylene bags (BOPP) bags to ensure no spillage and thus ensure a cleaner environment. Ramco Supercrete will be targeted at the ‘premium’ section of the cement market.

Ramco Cement also reports that it has invested US$500m in various expansions that are underway. The company's new capacity in West Bengal is already on stream. The company's Odisha plant is expected to be commissioned by October 2019, its Vizag plant expansion will be completed by December 2019, its Jayanthipuram expansion by July 2020 and work on its Kurnool plant will be finished by March 2021.


Honduras: Colombia’s Ultracem plans to build a new cement grinding plant in Cortés, Honduras. At present the company has invested US$2m in the country and it employs 60 people, according to La Prensa newspaper. The new production plant will create another 100 jobs. The cement producer currently operates a grinding plant at Barranquilla in Colombia.


Peru: The Supreme Court has upheld a fine of nearly US$2m by the National Institute for the Defense of Free Competition and the Protection of Intellectual Property (INDECOPI) on UNACEM. The penalty was levied due to UNACEM and its distribution network refusing to allow retailers to sell cement made by its competitor, according to the Gestión newspaper. INDECOPI said that in 2014 UNACEM and its collaborators refused to allow retailers to stock its Sol brand of cement if they were selling the rival Quisqueya brand produced by Mexico’s Cemex.


Japan: Sumitomo Osaka Cement has commissioned a new 6000t silo at its Shimizu termimal in Shizuoka. Following the upgrade, the unit now has three silos. The new silo will be used to support infrastructure projects, including expansions to the Shinkansen high-speed railway network.


US: Dragon Products’ Thomaston cement plant in Maine restarted production in early May 2019. A fire damaged the unit in late March 2019, according to the Penobscot Bay Pilot. Plant employees and contractors spent six weeks repairing and replacing building structures, conduit and wires, motors, gearboxes, bearings, material transport equipment and other equipment.


US: The Portland Cement Association (PCA) and other trade associations from the concrete and steel sector have urged that Larry Kudlow, the director of the National Economic Council, review the use of government funds on projects that use wood as a building material. The American Concrete Pumping Association, American Institute of Steel Construction, American Iron and Steel Institute, California Construction and Industrial Materials Association, Concrete Reinforcing Steel Institute, National Concrete Masonry Association, National Ready Mixed Concrete Association, Oregon Concrete & Aggregate Producers Association, Steel Framing Industry Association, Steel Manufacturers Association and the PCA expressed disappointment that the Department of Agriculture had awarded over US$8.9m for 29 projects designed to expand markets for wood products, particularly mass timber, for building construction.

The industry associations acknowledged the increase in cross laminated timber (CLT) projects in the US but they said they were concerned about the use of CLT on a large scale. They said that the grants unfairly promoted one building material at the expense of another.


Algeria: LafargeHolcim Algeria’s Oggaz cement plant has been awarded ISO 14001:2015 certification for environmental management, according to the El Watan newspaper. The plant has a total cement production capcaity of 3.8Mt/yr, comprising 3.2Mt/yr of gray cement and 0.6Mt/yr of white cement. The unit also has a waste treatment facility.