Global Cement Newsletter

Issue: GCW452 / 22 April 2020

Headlines


Data is starting to emerge about how the Chinese cement industry has coped with the economic effects of government action regarding the coronavirus. National cement industry output fell by 29% year-on-year to 150Mt in the combined months of January and February 2020. Output then picked up to 149Mt in March 2020, a drop of 17% compared to March 2019. These are massive figures, larger than the annual output of most countries, but they give some idea of what shutting down economies does to demand for cement and concrete.

Graph 1: Year-on-year change in cement output in China, April 2018 - March 2020. Source: National Bureau of Statistics of China.

Graph 1: Year-on-year change in cement output in China, April 2018 - March 2020. Source: National Bureau of Statistics of China. Note that accumulated data is issued for January and February each year so these months show a mean figure.

Graph 1 above gives the general picture of changes in cement output in China over the last couple of years. Growth fell in early 2018 as the government implemented its supply-side reforms, including measures such as industry consolidation and peak shifting. This improved in the second half of the year and throughout 2019. January and February output has been steady for the last few years, possibly due to peak shifting, but this year the trend was massively more pronounced. In March 2020, meanwhile, output fell by 17% compared to a rise of 17% in 2019. On the demand side, reporting from the Chinese Cement Association reveals that national infrastructure investment (excluding electricity) decreased by 19.7% year-on-year in the first quarter of 2020. National real estate development investment fell by 7.7% to US$310bn.

The figures above are for the whole of China whilst the outbreak was centered in Wuhan in Hubei province. The government implemented its toughest public health measures in this city and the surrounding Hubei province, with other regions using social distancing and tracking methods to various degrees. The Chinese Cement Association explains that, once other cities in Hubei province were released from lockdown, construction projects were allowed to resume but that progress was limited due to a lack of workers. Three weeks after measures were relaxed, the average shipping rate for cement producers was only 60% in these outer regions. In Wuhan the situation was more stark with demand for cement at only 20% of expected levels at the time the lockdown ended on 8 April 2020. Data from the Hubei Cement Association reports that on 30 March 2020 only half of Hubei province’s 57 clinker production lines were producing cement. The rest were suspended. To compound the problems here once logistics networks started to reopen imports of cement from other provinces flooded in taking advantage of price differences.

Few if any of the larger domestic producers have released their first quarter financial results for the first quarter of 2020. Huaxin Cement has said that its sales fell by 36% and that this is expected to cause a profit drop of 46% year-on-year to US$100m. Shanshui Cement has said likewise, although it has not released any forecasts. In its annual report for 2019 released in early April 2020, Anhui Conch said that the coronavirus had exerted a ‘short-term negative impact’ on the group’s business due to the slowdown in supply and demand in the construction materials industry. CNBM also acknowledged the situation in its 2019 report saying that it would, ‘impact on economic activity.’ CNBM’s subsidiary BNBM, a gypsum wallboard manufacturer, has released a forecast for the first quarter predicting a 90% drop in net profit due to poor sale volumes.

How this can inform the cement industries of other countries around the world that have enacted restrictions on their populations is unclear. China, as ever, is an exceptional outlier both economically and as a cement producer. Plus, the severity of how a country enacts a lockdown is crucial here. If the early reports above are indicative then half of Hubei’s clinker lines were forced to suspend production, demand for cement fell by 80% at the time the lockdown ended and imports headed in once transport networks were reopened. Issues were also noticed with labour shortages. Forewarned is forearmed as they say. The next point of focus will be how fast the Hubei and Chinese cement industry recovers from this shock. More on this as we have it.


Switzerland: The board of directors of LafargeHolcim will request its shareholders to approve the appointment of Philippe Block and Kim Fausing as new members at its annual general meeting (AGM), due to be held on 12 May 2020. The appointments are intended to add perspectives from academia and the building industry to the board.

Block, a Belgian national born in 1980, is a Professor of Architecture and Structure at the Swiss Federal Institute of Technology (ETH) in Zurich, Switzerland. He is the founder and co-director of the Block Research Group at ETH where his research focuses on the analysis of unreinforced masonry structures, structural design, computational form finding and new construction techniques. Since 2014 he has served on the Academic Committee of the LafargeHolcim Foundation for Sustainable Construction.

Fausing, a Danish national born in 1964, began his professional career with the Hilti Group in Denmark 1990. He went on to run its operations then took over country operations in Austria and Japan before becoming Division President at its headquarters in Liechtenstein. In 2007 Fausing moved to the Danish Danfoss Group to assume the role of chief operating officer. In January 2008 he became a member of its executive committee, which he has chaired since July 2017 as president and chief executive officer (CEO).

Except for Paul Desmarais, Jr, all other existing members of the Board will stand for re-election, with Beat Hess remaining as chairman. Hess said, “on behalf of the entire Board of Directors I would like to thank Paul Desmarais, Jr, for his generous contributions over the past years. He will be missed. At the same time I am glad we can propose these two outstanding candidates. I’m confident they would strengthen our board’s expertise by adding vast experience from multinational corporations as well as the perspective of a renowned academic who has focused on creating sustainable solutions.”


Italy/The Netherlands: Cementir Holding has appointed the board of directors for the period 2020 - 2022 made up of nine members: Francesco Caltagirone as executive director, with Azzurra Caltagirone, Alessandro Caltagirone, Edoardo Caltagirone, Saverio Caltagirone, Fabio Corsico, Paolo Di Benedetto, Veronica De Romanis and Chiara Mancini, all acting as non-executive directors.

As the holding company is based in the Netherlands, directors Paolo Di Benedetto, Veronica De Romanis and Chiara Mancini have declared that they meet the independence requirements pursuant to the Dutch Self-Discipline Code. The meeting also appointed PricewaterhouseCoopers Accountants NV as auditor for the years 2021 - 2030. Cementir Holding reported a net profit attributable to shareholders of Euro83.7m for 2019.


Mexico: Elementia has announced the death of its board member Jaime Ruiz Sacristán who died on 12 April 2020. The company said that Sacristán worked with ‘tireless dedication’ at the company for 20 years to ‘build Elementia, contributing knowledge, talent and direction.’

During a distinguished career, Sacristán held positions such as president of the board of directors of the Mexican Stock Exchange, president, partner and founder of Grupo Financiero Ve por Más and president of the Mexican Association of Bankers. He was also a member of the board of directors of numerous companies in the financial, industrial and commercial sectors.

Francisco del Valle Perochena, chairman of the board at Elementia said, “I am very sad to report the death of a great man and friend. He will always be present in our lives and in our hearts. He leaves us an invaluable legacy as a professional and as a great human being. His temperance, wisdom, good sense and prudence are just some of the great qualities that we admired and respected in him.”


India: The impact of the coronavirus pandemic was visible in the financial performance of ACC, one of LafargeHolcim’s major Indian subsidiaries, during the three months to 31 March 2020. For the quarter, the company’s consolidated net profit fell by 6.6% on a year-on-year basis to US$42.1m, while net sales declined by 11% to US$448m on the back of a steep fall in volumes, which came to 6.6Mt, 12% lower year-on-year. ACC’s ready mix concrete (RMC) volumes remained stable at 930,000t.

The pandemic mainly impacted sales volumes in March 2020, whereas January and February 2020 saw healthy growth in both cement and RMC sales. ACC said that this was due to a focus on premium products, increase in value-added solutions in its ready mix business, cost reductions on the manufacturing side and logistics-derived savings. Input cost of raw materials were lower on account of material source mix optimisation and supply chain efficiencies. Consequently, the company’s earnings before interest, tax, depreciation and amortisation (EBITDA) for the first quarter increased by 10% year-on-year to US$76.4m.

Sridhar Balakrishnan, ACC’s managing director and chief executive officer (CEO), said, “We believe that with a high probability of a normal monsoon season, growth in the rural economy will revive and stay strong. We expect cement demand to increase in the medium term once the pandemic subsides and business operations commence”.


Pakistan: Fauji Cement has reported that its net profit fell by 88% to US$3.53m for the first nine months of its 2020 fiscal year, a period that ended on 31 March 2020. The company reported that its sales plunged, having previously made a net profit of US$32m in the first nine months of its 2019 fiscal year. Analysts reported that the company’s revenue saw a 2% year-on-year decline in sales to 0.71Mt during the nine-month period. Lower sales prices, currency depreciation and higher coal prices all contributed to the weaker performance.


Kazakhstan: The acting Minister of Industry and Infrastructure Development of Kazakhstan has signed an order regarding the regulation of several types of cement. This includes the provision for a ban on the import of cement from countries not within the Eurasian Economic Union (EEU) for six months from Monday 27 April 2020. Specifically the ban concerns cement clinkers, Portland cement, alumina cement and other forms of hydraulic cement.


US: Eagle Materials has sold its Western Aggregates and Mathews Ready Mix subsidiaries for a combined value of US$93.5m. Eagle’s President and chief executive officer (CEO), Michael Haack said that the transaction represented the sale of non-core assets on the heavy-side of the company that do not provide essential support to its primary cement plant network.


Qatar: The manufacturing sector of Qatar recorded a 2% month-on-month decrease in activity in February 2020 compared to January 2020. Cement and non-metallic mineral product production decreased by 1.6%.


Egypt: Cement sales have fallen by around 35 - 40% in Egypt. This is reported to be due a number of factors that has each taken a chunk out of demand, including coronavirus lockdown measures, the imminent onset of Ramadan and the start of the wheat harvest season. Cement sales prices are reported to have fallen as a result of the lower demand.


Japan: Taiheiyo Cement has partnered with JFE Steel and the Global Institute for Environmental Technology to develop a carbon capture and storage system. The system will use wet alkaline earth metals extracted from steel slag to produce carbonates from exhaust gases at cement and steel plants. The partners are investigating the possibility of using these carbonates, specifically calcium carbonate and magnesium carbonate, as additives in cement production at Taiheiyo Cement’s plants. Taiheiyo Cement president Masafumi Shigehara said, “With the effects of climate change becoming apparent both in Japan and overseas, the importance of global warming counter-measures is increasing.”


Germany: Staff of HeidelbergCement in Germany will be employed on a ‘short-time’ basis, with hours reductions of up to 100%. HeidelbergCement says that it agreed upon the measure with employee representative bodies.

HeidelbergCement’s supervisory board and management board members have waived 20% of their fixed salaries in the second quarter of 2020 due to the financial impacts of the coronavirus outbreak.


Russia: Sibirskiy Cement produced 525,000t of cement at its three plants in the first quarter of 2020, up by 14% year-on-year from 460,000t in the corresponding period of 2019. The 3.7Mt/yr Topkinskiy Cement plant produced 388,000t, up by 21% year-on-year from 320,000t; the 1.1Mt/yr Krasnoyarsk Cement plant produced 97,600t, down by 17% year-on-year from 118,000t and the Timluy Cement plant produced 39,600t, up by 73% year-on-year from 22,9000t. Sibirskiy Cement’s first vice president Gennady Rasskazov said, “Cement consumption in Siberia, Buryatia and the Trans-Baikal Territory reached 845,000t in the first three months of 2020, up by 15% year-on-year from 735,000t.” He said that April 2020 has brought a ‘significant decrease in demand,’ and revised Sibirskiy Cement’s projected 2020 sales to an estimated decrease of 7-10% from 3-5% growth. Over a two-and-a-half-month period, Rasskazov predicted a 30-50% sales fall.


Brazil: Votorantim Cimentos has said that no employee will lose their job before July 2020 as a result of the coronavirus lockdown. It joins 3300 other employers across the country as part of the No Dismissals Movement. Votorantim Cimentos CEO Marcelo Castelli said, “Our goal is to reassure our employees and their families, and to help minimise the economic and social impacts of the coronavirus pandemic.”


Ghana: Diamond Cement Group has donated 250t of cement and US$17,500 to the government to support its efforts to curb the spread of coronavirus in Ghana. The Ghanaian Times newspaper has reported that the cement will be used for hospital repairs. Diamond Cement Group chair Mukesh Patel said, “It is crucial that we all work together to minimise the negative impact of the pandemic on economic activities.”


India: Operations of industrial units in rural areas are clear to resume as of 20 April 2020, subject to local permissions and social distancing rules. Dion News Service has reported that JK Lakshmi Cement has resumed operations at two grinding units in Gujarat, JK Cement has resumed reduced operations at its 3.0Mt/yr integrated Muddapur plant in Karnataka and UltraTech has resumed operations ‘at some of the company’s locations.’ Ambuja Cements, ACC, ICC and India Cements all announced plans to return to full capacity utilisation in phases.

As part of phase two of India’s coronavirus lockdown, public spaces remain closed and public transport is suspended until 3 May 2020.


Armenia: The government has included cement production under a list of permitted economic activities able to resume from 16 April 2020. Azbarez News has reported that the present lockdown is scheduled to continue until 15 May 2020. Cement and clinker imports from neighbouring Iran, historically the main source of construction cement for Armenia, have continued throughout the coronavirus crisis.


China: Shanshui Cement has said that it expects its first-quarter losses to rise year-on-year in 2020 due to coronavirus. ET Net News has reported that, though losses are normal in the quarter containing the winter shutdown, they are expected to have been greater than usual in 2020 due to decreased sales and delays to startup caused by the outbreak.


Russia: Italy-based Buzzi Unicem subsidiary SKL Cement has supplied 400t of cement to the site of an upcoming coronavirus hospital in Omsk, Omsk Oblast. SLK Cement CEO Andrei Immoreev said, “In a difficult time for the whole world, our company continues to work to provide cement for construction sites of regional and federal facilities,” according to AMF News.

On 16 April 2020 the government launched a raft of measures, including subsidies for construction companies to keep jobs open and paid, to help the sector to recover after the crisis. and Major infrastructure projects in all regions will continue.


Nigeria: BUA Cement has donated 350 bags of rice and 22,500 facemasks to people affected by the coronavirus outbreak in Okpella, Okpekpe and Ibie, Edo State and Elele, Rivers State. BUA Cement CEO Yusuf Binji said, “As a responsible organisation, we understand the plight of our host communities. We believe this donation will go a long way to ameliorate the negative effect of the lock¬down.”

As of 20 April 2020, Nigeria had 627 coronavirus cases – 21 fatal.


Thailand: Siam City Cement has closed the production lines at its Plant 1 integrated cement plant in Saraburi province due to a lack of demand resulting from the coronavirus outbreak. In a statement the company said that, “The aftermath of the COVID-19 pandemic is seriously affecting the overall economic system and has already caused the global business and industrial sectors. The impact on us has been the drastic decline in demand both from domestic and regional markets.” It added that the closure was not expected to have an adverse impact on its operations. It is offering a ‘Mutual Separation Plan’ to affected workers in accordance with and beyond local labour regulations.

Normal production will continue at its Plant 2 and Plant 3 sites. In its 2019 annual report the cement producer said that it operated three cement plants in Kang Koi District, Saraburi Province with a total of six kilns and a combined clinker capacity of 13Mt/yr. However, only five kilns were in operation at this time with a combined production of 12Mt/yr.

This news story has been updated following clarification from Insee Cement.


India: ACC Cement has awarded an engineering, procurement and construction (EPC) contract for work on its upcoming 1.0Mt/yr integrated Ametha plant in Kathnl, Madhya Pradesh to Larsen & Toubro. The Press Trust of India has reported that the 9500t/day cement plant will have a clinker capacity of 3.0Mt/yr. The value of the contract is reportedly US$131m.


Spain: A 25% alternative fuel (AF) substitution rate has accounted for a 9650t reduction in CO2 emissions at Cementos Cosmos’ 0.7Mt/yr Oural, Galicia plant, lowering the specific CO2 emissions of its clinker by 45kg/t. A main constituent of the AF mix was olive stones. Cementos Cosmos Oural plant managing director Jaime Santoalla said, “At Cementos Cosmos, we accept our responsibility to meet the global objectives of reducing greenhouse gas emissions.”


Germany: Gebr. Pfeiffer has launched a range of webinars and individual analysis and advice sessions in order to support cement producers preparing for start-up after the global coronavirus crisis. The services include webinars about vertical roller mill grinding and the Gebr. Pfeiffer MVR roller mill range and ready2grind modular system, as well as individual remote inspections. Gebr. Pfeiffer is also offering individual start-up support sessions.


UK: RDF Industry Group has convened a refuse-derived fuel (RDF) industry working group to meet on a fortnightly basis to discuss the sectoral impacts of coronavirus. The Group said that it ‘is working with competent authorities to ensure the free flow of RDF is maintained.’ It acknowledged that RDF supply is essential to European cement production, adding, “The flow of RDF from the UK to off-take facilities in Europe is continuing, with the industry overall functioning well.”


China: The China Building Materials Federation and the China Silicate Society have named Hauxin Cement as the winner of the Science and Technology Award 2019 for its digitisation project. The project, entitled ‘Development and Innovation of a Cement Enterprise Operation Digital System,’ aims to modernise management at a pan-business level by using monitoring and analysis, intelligent logistics and a service centre system across 11 different software platforms. 39 Huaxin-affiliated companies currently use the product.


US: Lehigh Cement has announced plans to suspend operations at its 0.5Mt/yr Glens Falls, New York, plant and associated Moreau quarry by 1 May 2020 in response to the coronavirus outbreak. The move will see its local staff of 90 reduced to 36 for the duration of the shutdown. Times Union newspaper has reported that Lehigh Cement will cover the 54 dismissed employees’ health insurance payments and ‘provide assistance in applying for unemployment and other layoff-related benefits.’ Lehigh Cement Glens Falls plant manager David Dreyer said, “We look forward to the day when our nation's health is no longer at such risk and our customers' demand for cement products returns, so we can welcome our employees back and resume full operation.”


Oman: Raysut Cement has announced its receipt of 44,000t of clinker via the port of Sohar, Al Batinah North Governorate. The material will contribute to Raysut Cement’s strategic stockpile to help meet Omani cement demand throughout the coronavirus crisis.


India: Gujarat Sidhee Cement resumed production at its 1.2Mt/yr Sidheegram plant in Gujarat on 15 April 2020. The company said that in reopening the plant it would ‘comply with directives issued by central, state and local government,’ according to Accord Fintech News.


Japan: Equipment supplier UBE Japan instigated working-from-home for all employees as of 13 April 2020. Production is due to continue as normal, along with the supply of UBE products to Japanese cement producers. For necessary on-site workers, the company says that it has implemented flextime and staggered work schedules. The arrangement is currently scheduled to end on 10 May 2020.


Russia: Denmark-based FLSmidth has held an equipment installation and maintenance workshop for Vostokcement employees at Vostokcement subsidiary Spasskcement’s 3.2Mt/yr integrated plant in Primorsky Krai. Employees of Spasskcement, Teploozerskcement and Yakutcement were in attendance, along with employees of Vostokcement partner company Betonych JSC. The workshop focussed on the use of FLSmidth equipment in material handling equipment monitoring and breakdown response, including kiln shell repair optimisation, vibration diagnostics and flaw detection and pneumatic conveying applications.