Global Cement Newsletter

Issue: GCW456 / 20 May 2020

Headlines


Huaxin Cement’s deal to buy ARM Cement’s assets in Tanzania has reportedly completed this morning. The Chinese cement producer will pour US$116m into Maweni Limestone to settle its liabilities and add another US$30m to complete plant construction and an upgrade, according to Reuters. Kenyan-based ARM Cement operates an integrated plant at Tanga and a grinding plant at Dar es Salaam.

Given the state of the world at the moment due to coronavirus the timing seems almost prophetic. There have been plenty of jingoistic warnings in Western media about renewed Chinese global dominance in the wake of the crisis. However, this agreement dates back to at least September 2019 when it was publicly announced, well before the current health scare. This is part of the Chinese expansion plan in Sub-Saharan Africa that’s been happening informally and formally since at least 2013. ARM Cement has seriously suffered since 2017 when cement demand fell in Kenya, a coal import ban in Tanzania caused production issues at its Tanga plant and increased competition hit both countries. It entered administration in the summer of 2018 and previous owner Pradeep Paunrana has been fighting PricewaterhouseCoopers’ attempts to sell the business to local rival National Cement. In some respects the timing of this deal may also be bad for Huaxin Cement given that it’s just suffered a 36% year-on-year drop in sales revenue to US$542m in the first quarter of 2020, related to the coronavirus outbreak. If the company can’t absorb this through the rest of the year then it might have a problem.

The real trend here in Chinese expansion strategy by its cement sector is a move from imports, building plants and co-financing projects to outright asset acquisition. This isn’t the first example either. West China Cement completed its purchase of a majority stake in Schwenk Namibia for US$104m in January 2020. This gave it control of Ohorongo Cement. Other recent Chinese moves in Sub-Saharan Africa include the supply of a modular grinding mill in Guinea by Sinoma and the competition of construction of a 1Mt/yr integrated plant in Lubudi Territory in Democratic Republic of Congo by another CNBM subsidiary, Tianjin Cement Industry Design and Research Institute.

An outlier from the more ‘traditional’ Chinese routes of either supplying equipment and/or co-financing cement plants in Africa has been the CNBM/Sinoma plan to build a 7Mt/yr ‘mega’ plant in Tanzania. Once completed it will nearly double local clinker production! Unsurprisingly, when it was first announced it was pitched towards the export market. Cement producers in East Africa might do well to remind themselves what has happened in Egypt since the 13Mt/yr government/army-run El-Arish Cement plant at Beni Suef opened in 2018: the over-supplied market collapsed. Together with the Huaxin Cement purchase, once the CNBM project completes, Chinese companies will own the majority of cement production capacity in Tanzania.

Looking at Sub-Saharan Africa, Chinese cement producers look set to benefit from any potential economic realignment following the coronavirus pandemic due to their conservative approach in expanding overseas. By investing cautiously and generally avoiding large-scale international acquisitions and mergers they have insulated themselves relatively well from any potential economic crisis. One weakness though is a reliance on the strong Chinese domestic market. If, say, it declines over a longer period due to the coronavirus crisis or ever reaches more ‘normal’ per-capita cement consumption figures then expanding too slowly overseas might look like the wrong strategy in retrospect. Yet, if western competitors start retreating further then the temptation to start to buy assets in bulk may grow. Another risk is how badly the coronavirus outbreak hits countries in Africa. The combination of poor healthcare systems, younger populations and warmer climates make it extremely unpredictable. Fortune may favour the bold but slow success seems to be working well for Chinese producers so far.


US: David Mariner plans to step down as president and chief executive officer (CEO) of Boral North America at the end of May 2020. He then plans to leave Boral altogether at the end of June 2020 following a decade with the company. Darren Schulz, currently the president of Boral Roofing North America, will become the acting president and CEO until a successor is appointed. The final decision on a permanent head for Boral North America will be made by Boral’s new CEO and managing director. However, the board of Boral is also looking for a new CEO, following Mike Kane decision to retire earlier in 2020.


China: The board of directors of Jiangxi Wannianqing Cement has elected Lin Rong as its chairman. The 48-year old economist has previously worked for Xingang Group as well as Xinyu Iron and Steel Group.


France: Hoffmann Green Cement Technologies has appointed François de Gliniasty as Technical and Commercial Promoter for the Ile-de-France region. The 45-year old holds over 25 years of experience in sales, marketing and logistics. He began his career at Lapeyre, part of Saint-Gobain Group, in sales and was then Logistics Manager from 2000 to 2005. He was then appointed as the Lapeyre Group’s Organizations Manager for the Rhône-Alpes and Provence-Alpes-Côte d’Azur regions of southeast France. Since 2008, he has been in charge of sales development for the Paris region at WEDI France.


India: UltraTech Cement’s sales have been negatively affected by coronavirus-related lockdowns in the fourth quarter of its financial year. Its net sales fell by 13% year-on-year to US$1.40bn in the quarter to 31 March 2020 from US$1.61bn in the same period in 2019. The cement producer was forced to shut down certain plants in March 2020, usually one of the busiest months of the year. Plants started to reopen in late April 2020.

The cement producer’s annual net sales rose slightly to US$5.48bn in the financial year to 31 March 2020. Its profit before interest, depreciation and tax (PBIDT) grew by 27% year-on-year to US$1.31bn from US$1.03bn. It also reported that it reduced its net debt and earnings before interest, taxation, depreciation and amortisation (EBITDA) ratio to 1.7 from 2.83.


Tanzania: Huaxin Cement has announced the completion of its acquisition of Kenya-based Athi River Mining (ARM) Cement’s Tanzanian subsidiary Maweni Limestone. Reuters has reported that Huaxin Cement will invest US$30m in completing upgrades to the company’s plants in addition to an investment of US$116m to settle Maweni Limestone’s debts.


Zimbabwe: Lafarge Cement Zimbabwe has predicted a 30% year-on-year decline in sales volumes in 2020 due to the coronavirus pandemic. All Africa News has reported that Lafarge Cement Zimbabwe is expecting to rely on foreign investment-led projects to stimulate a base level of cement demand to sustain the company’s operations.

Lafarge Cement Zimbabwe said, "The ripple effects of the lockdown and border closures are still to be fully quantified, but the business expects to continue to feel the effects of the COVID-19 outbreak into the second half of 2020."


US: The Portland Cement Association (PCA) has announced the winners of its Chairman’s Safety Performance Award for outstanding safety performance in Portland cement production in the US.

The winners were: Cemex USA’s Clinchfield, Georgia and Victorville, California plants; Lehigh Hanson’s Cupertino, California and Tehachapi, California plants; Titan America’s Medley, Florida and Troutville, Virginia plants; LafargeHolcim’s Morgan, Utah and Theodore, Alabama plants; Buzzi Unicem’s Chattanooga, Tennessee plant; GCC of America’s Pueblo, Colorado plant; and Argos USA’s Atlanta, Georgia grinding plant.

PCA chair Tom Beck said, “We’re proud to highlight these top safety performers. Our industry is constantly focused on doing everything possible to assure our employees go home in the same condition as they arrived.”


Czech Republic: Cemex Czech Republic has reported the delivery of Multibat PLUS cement to ten intermediaries across East Bohemia from its Prachovice, Pardubice plant. Cemex Czech Republic says that the demand for Multibat arose following the discontinuation of the product in late 2019.


Vietnam: Lam Tach Cement has upgraded Kiln 1 of its integrated cement plant with a new Turbu-Flex burner supplied by FCT Combustion. The upgrade follows the successful installation of an FCT Combustion Turbu-Flex burner in Kiln 2 of the plant in late 2019.


UK: Global Cement Magazine's virtual CemProducer Conference on 19 May 2020 attracted 940 registrations from 84 countries worldwide, to listen to 12 presentations on the topic of 'cement plant maintenance in the time of coronavirus.'

The conference proceedings volume, delegate list, presentation PDFs and access to the full conference video are available for purchase

Image credit: creativeneko / Shutterstock.com


Brazil: Votorantim Cimentos has said that it will end 2020 with an agricultural lime production capacity of 1.0Mt/yr, up by 25% year-on-year from 0.8Mt/yr in 2019 following a US$12.6m investment in two new plants in Itapeva and Nobres and upgrades to plants in Itau de Minas and Nobres. SABI News has reported that the expansion will bring Votorantim Cimentos’ diversified products capacity to 4.3Mt/yr. The company says that it is ‘targeting value-added products’ to insure itself against a fall in demand for cement.


Peru: Cementos Pacasmayo has reported a first-quarter profit of US$3.14m in the first quarter of 2020, down by 65% year-on-year from US$7.00m in the same period of 2019. Sales fell by 4.4% year-on-year to US$87.9m, from US$92.0m. Despite having increased by 13% year-on-year in the first two months of 2020, cement, concrete and precast sales volumes fell by 6.0% to US$81.5m from US$86.7m.

Cementos Pacasmayo said that it has suspended all production and sale of its products since 16 March 2020 in response to the national state of emergency due to the coronavirus outbreak. It said, “We are unsure when operations will be allowed to restart.”


Puerto Rico: Puerto Rico’s two cement plants produced 37,100t of cement in March and April 2020, down by 55% year-on-year from 83,300t in March and April 2019. Domestic consumption over the period was 41,700t, down by 58% year-on-year from 98,800t. Esmerk Latin American News has reported that the decreases were caused by the suspension of construction work due to the government’s coronavirus lockdown.


Paraguay: Industria Nacional del Cemento (INC) has reported sales of 79,800 bags/day of cement between 4 May 2020 and 8 May 2020. Demand had collapsed in April 2020 due to restrictions on construction resulting from the coronavirus outbreak. Esmerk Latin American News has reported that newly reopened distributors collected their orders and that a number of customers purchased more than their usual volume in anticipation of a further easing of lockdown. INC has placed an order for 40,000t of imported clinker to help production to meet demand.


Saudi Arabia: Saudi Cement has reported sales worth US$39.3m in the first quarter of 2020, up by 12% year-on-year from US$35.3m in the corresponding period of 2019. Sales grew by 15% year-on-year to US$120m from US$104m. The company attributed the increased profit margin to greater demand, which offset higher general, administrative, selling and distribution expenses.


Australia: Boral has announced a planned three-week shutdown of the kiln at its 1.5Mt/yr integrated Berrima plant in New South Wales. The Financial Review newspaper has reported that Boral chief executive officer (CEO) Mike Kane said, ‘Revenues are down by 6% year-on-year in Australia in the first four months of 2020.’ He added that Australian cement volumes in the same period fell by 16% year-on-year and that there are fewer new orders than at the same stage of 2019 as a result of the coronavirus outbreak.


US: Boral North America has fully or partly suspended operations at four plants and made more than 1700 of its 6900 employees redundant. The Financial Review newspaper has reported that Boral North America chief executive officer (CEO) David Mariner will resign at the end of May 2020.

Australia-based Boral predicted a 3 - 5% year-on-year decrease in net profit in the first half of 2020. Boral chief financial officer (CFO) Ros Ng said, “Boral had US$839m of cash and undrawn liquidity at the end of April 2020.” The group announced a reshuffle of its debt facilities on 15 May 2020.


Malaysia: Singapore-based Hong Leong Asia subsidiary HL Cement Malaysia has acquired an 88% stake in Tasek Corporation. Hong Leong Asia subsidiary Ridge Star has acquired the remaining 12% minority stake. MarketLine News has reported the total value of the deal as US$19.4m.


Azerbaijan: Akkord Cement has reported sales of 237,000t of cement in the first four months of 2020, up by 20% year-on-year from 197,000t in the same period of 2019. April 2020 sales fell to 31,200t due to the impacts on demand of the coronavirus outbreak. Trend News has reported that Akkord Cement’s 1.0Mt integrated Gazakh cement plant in Ganja region produced 3250t of clinker for export, up by 10% from 2960t in 2019. The company says that it ‘plans to organise exports’ of clinker from the 3300t/day clinker capacity plant to Iraq and Qatar ‘after the country leaves the coronavirus quarantine regime.’ It added, “The export of clinker to Iran in the future is also being considered.”


Egypt: Alexandria Portland Cement has reported a 54% year-on-year decrease in net losses to US$2.26m in the first quarter of 2020 from US$4.91m in the corresponding quarter of 2019.


Egypt: Misr Beni Suef has reported a 101% year-on-year increase in net profit to US$3.76m in the first quarter of 2020 from US$1.87m in the corresponding period of 2019. Sales fell by 7.1% year-on-year to US$25.7 from US$27.6.


Russia: Sibtsem Holding subsidiary Topkinsky Cement has launched three new cement products: a CEM-III slag Portland cement for the construction of monolithic large-scale concrete and reinforced concrete structures; a sulphate-resistant CEM-I ordinary Portland cement for the construction of underground and underwater concrete and reinforced concrete structures, with corrosion resistance against sulphates; and a CEM-II special Portland cement for the manufacture of concrete foundations for roads. The producer has also issued a compliance declaration for the CEM-II special Portland cement in accordance with Eurasian Customs Union (EACU) road safety regulations.

Topkinsky Cement managing director Alexey Ospelnikov said, “The expansion of the product range is based on the needs of the market. Certification of new types of cement will expand the capabilities of the plant’s existing partners and attract new ones.”

High-importance infrastructure projects and the development of the transport network have continued in many regions throughout the coronavirus outbreak. Topkinsky Cement said that it would continue to supply cement suited to the needs of consumers.


Italy: HeidelbergCement subsidiary Italcementi’s Chiaravagna concrete plant in Genoa, Liguria has received international sustainability certification from the Concrete Sustainability Council (CSC). The certificate, rating silver, acknowledges responsibly-sourced concrete across five categories: pre-requisites, management, environmental sustainability, social sustainability and economic sustainability. It aims to validate the entire process chain, from transportation to the recycling of raw materials.

The plant uses CEM-III ground granulated blast furnace slag (GGBFS) cement from Italcementi’s Novi Ligure grinding plant in Alessandria, made from clinker from the company’s Calusco d’Adda plant in Bergamo. The cement has specific CO2 emissions of 500kg/t. It is supplying concrete for the reconstruction of the Morandi Bridge that collapsed in 2018.

Italcementi said, “This result adds to those already achieved by Italcementi and Calcestruzzi in terms of sustainability, such as the new range of Eco.build green concretes capable of meeting the requirements of green procurement, and the availability of the environmental product declaration (EPD) for different types of cement and concrete.”


Germany: Holcim Deutschland has reported the successful delivery of 280m3 of climate-neutral concrete to the NABU Conservation Centre Rheinauen in Bingen, Rheinland-Palatinate. The construction of the conservation centre by Karl Gemünden is scheduled for completion in 2021.

The concrete contains Holcim Duo 3 N CEM-III slag cement from Holcim Deutschland’s Dortmund slag plant in North-Rhine Westphalia. The company said, “Only select raw materials are used in the production of Holcim EcoPact Zero, which is mixed in optimal proportions in line with applicable norms.” Moorfutures offset 44t of CO2 by deposition in Moorland in Schleswig Holstein to account for the EcoPact’s CO2 emissions.

“We are proud of this first successful application of Holcim EcoPact Zero,” said Holcim Deutschland head of building materials technology Marc Holberg. “We look forward to many further climate-friendly projects!”


Colombia: Cementos Argos has joined other Grupo Argos companies in delivering food packages and parcels to 15,200 unemployed informal construction workers under the ‘A Call to Empathy’ campaign. On 15 May 2020 the campaign has already made 8,500 deliveries in 15 cities across 15 departments of Colombia. It makes use of door-to-door drops and pick-ups from collection points and allied retailers.

Cementos Argos estimates that 100,000 families will benefit from the initiative.


Canada: Haver & Boecker Niagara has launched a new service programme. Called PROcheck, the programme conducts operational analysis of screens used in raw materials processing. PROcheck reports to Haver & Boecker, which is then able to recommend to producers the best practices for raw materials processing proficiency. Haver & Boecker Niagara North America and Australia president Karen Thompson said, “By partnering with our customers through the PROcheck service programme, we are monitoring the efficiency of their screening process to identify potential problems early on.”

Thompson said, “We are experts at looking at the big picture,” “We engineer and manufacture both vibrating screens and screen media, and this gives us the insight to offer valuable advice producers won’t find elsewhere.”


Greece: Titan Cement has reported net losses after tax of Euro16.3m in the first quarter of 2020, up by 122% year-on-year from Euro7.34m in the first quarter of 2019. Revenue also increased, by 6.1% year-on-year to Euro385m from Euro363m. Titan Cement said, “Since mid-March 2020 the outbreak of the coronavirus had a significant, although unevenly distributed, impact on demand for our products. The early impact of the pandemic on our sector was less severe than what was initially feared. Construction has been deemed to be an essential service in most markets and all our cement plants continued their operations, adjusting their production to satisfy the current level of demand.”


Germany: ThyssenKrupp has reported a first-half net loss before tax for the fiscal year 1 October 2019 – 30 September 2020 of Euro743m compared to a profit of Euro45.0m for the first half of the previous fiscal year. Net sales fell by 3.0% year-on-year to Euro19.8bn from Euro20.4bn. The period brought a medium-sized cement line order from the US and a low-CO2 calcined clays cement plant order from Cameroon. As a result of the coronavirus crisis, ThyssenKrupp has cut 3000 jobs on a short-to medium-term basis.

ThyssenKrupp chief financial officer (CFO) Klaus Keysburg said, “Irrespective of the current difficult environment, we are convinced that the Steel Strategy 2030 is the right response to the enormous challenges facing the steel sector.”


Sweden: The Committee for European Construction Equipment (CECE) and the Swedish Association for Construction Equipment (SACE) have announced that the CECE Congress will take place on 8 October 2020 via livestream from Stockholm. CECE said, “In the world of digitalisation, acknowledging the unprecedented situation that the COVID-19 outbreak has imposed on Europe, we present to you a digital CECE Congress.” CECE said that the event would be of interest to anyone involved in the cement industry. Attendance is free of charge.