Global Cement Newsletter

Issue: GCW479 / 28 October 2020

Headlines


Buzzi Unicem beefed up its presence in Brazil this week with the announcement that it is buying CRH’s local cement plants through its Companhia Nacional de Cimento (CNC) joint-venture with Grupo Ricardo Brennand. The deal covers CRH Brazil’s three integrated plants at Cantagalo in Rio de Janeiro, and, Arcos and Matozinhos in Minas Gerais. It also throws in two grinding plants including the Santa Luzia Plant in Minas Gerais for a total of US$218m, although the final figure may change depending on conditions such as the net financial situation at the closing date.

The purchase brings up two trends. Firstly, it’s a continuation of CRH’s refocus on safe havens in Europe and North America. The Ireland-based building materials producer originally picked up these plants in the wake of the formation of LafargeHolcim in 2015 as part of a package deal for Euro6.5bn in its ‘bolt-on’ acquisition expansion phase. Most of the assets in that deal were in Europe and North America, although it did see CRH also build a presence in the Philippines.

Since late 2019 reports have emerged in the press about plans to sell up in Brazil and the Philippines. Whether CRH has made any profit on its sale in Brazil is hard to tell given the scale of its purchases from Lafarge and Holcim in 2015. The focus was likely on those key markets closer to home. Yet cement sales in Brazil peaked in 2014 before the national economy were hit by falling commodity and oil prices that contributed to a recession as well as the Petrobras political crisis. Sales bottomed out in 2018 and have been building steam since. Now is certainly the time to consider departure with a good price given the National Cement Industry Union’s (SNIC) glowing data for September 2020.

For Buzzi Unicem, the proposed acquisition represents the next step on its multinational ambitions, pushing Brazil into its fifth biggest territory in terms of cement production capacity after Italy, the US, Mexico and Germany. Its timing was good in September 2018, when it agreed to buy a 50% stake in the Brazilian company BCPAR from Grupo Ricardo Brennand for Euro150m, because local sales were finally starting to pick up. Once again Buzzi Unicem has also picked up cement production assets for a capacity price just below US$100/t. This time it faces a similar balance of uncertainty with the Brazilian cement industry reporting continuing growth but facing an uncertain future from the economic effects, locally and worldwide, from the coronavirus pandemic.

One point to note here is that as part of its deal with Grupo Ricardo Brennand in 2018, Buzzi Unicem had the right to buy the remaining 50% of BCPAR from Grupo Ricardo Brennand until 1 January 2025. Presumably, though, the option to buy Grupo Ricardo Brennand out of BCPA remains valid. This makes it interesting that Buzzi Unicem chose further expansion over consolidation of its existing business. Four years remain for it to buy the rest of BCPAR if it wants to.

Given the concentration of the Brazilian business in the south-east of the country it seems unlikely that the acquisition would be turned down since the enlarged BCPAR will hold a production base behind larger producers like Votorantim or InterCement. However, Cimento Nacional’s Sete Lagoas plant and CRH Brazil’s Matozinhos plant are both close in Belo Horizonte and this may cause concerns. Now it’s over to the Brazilian regulators to approve or decline the deal and the various parties to finalise.


Ireland: Ecocem Group has appointed John Reddy as Group Quality and Innovation Application Manager. In the new role he will lead a growing technical team across Europe including Ireland, UK, Sweden, Benelux and France. He is tasked with developing the product pipeline for the group and assisting with product commercialisation across Europe.

Conor O’Riain, Group Managing Director said, “His undeniable commitment to Ecocem and the cement industry is unquestionable and this new role signifies the growth of Ecocem products across Europe. His appointment marks his advocacy to improving the standard of ground granulated blast-furnace slag (GGBS) cement production across the industry”.

Reddy joined Ecocem Ireland in 2004 and has worked for the group in various technical roles. He is a chartered engineer and is a graduate of Civil Engineering from the Dublin Institute of Technology (DIT) and holds an MSc in Advanced Concrete Technology from Queens University, Belfast. His master’s thesis ‘Investigating the thermal activation of GGBS concrete’ was published at the 9th International Concrete Conference and subsequently won the Irish Concrete Society, Sean DeCourcy student award in 2017.


Mexico: Cemex’s net sales in the first nine months of 2020 were US$9.43bn, down by 4% year-on-year from US$9.87bn in the corresponding period of 2019. Operating earnings before interest, taxation, depreciation and amortisation (EBITDA) was US$1.82bn, in line with the first nine months of 2019. Cement volumes fell by 2% to 46.2Mt from 47.2Mt. The group said that sales volumes increased in most regions in the third quarter of 2020 as economies began to reopen following the Covid-19 lockdown.

Fernando A González, the chief executive officer (CEO) of Cemex said, “We are pleased with our performance in the third quarter in which all regions participated in earnings recovery. Indeed, during the quarter, we experienced EBITDA recovery from the second quarter decline, due to Covid-19, as well as strong year-over-year growth. Operation Resilience played a key role in this performance.”


Mexico: Grupo Cementos de Chihuahua (GCC) recorded nine-month net sales of US$705m in 2020, down slightly from US$706 in the same period of 2019. Operating earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 10% to US$227m from US$206.

Chief executive officer (CEO) Enrique Escalante said, “We experienced mixed demand for our products in most of our markets in Mexico and the US, however both exceeded our expectations from the beginning of the Covid-19 pandemic. Looking forward, our backlog remains encouraging, while overall macro conditions show mixed signs, and short-term uncertainty prevails, mainly regarding Covid-19 outbreaks and weather. Therefore, our goal is to maintain our financial strength, keep people safe and employed, and to continue to serve GCC’s life blood - our invaluable customers.”


Switzerland: LafargeHolcim has announced the launch of EcoLabel, a brand to encapsulate its green cements and concretes. All products bearing the label must have either a 30% lower carbon dioxide (CO2) footprint compared to the local industry standard or use 20% recycled content. The company says that the reason behind EcoLabel is to “support builders in making greener choices” and to “accelerate the company’s Net Zero Journey.”

Chief sustainability officer Magali Anderson said, “I am very proud of how our company is turning our net zero pledge into action across more than 70 countries, with our broad range of green building solutions. The EcoLabel is a key milestone on this journey, confirming LafargeHolcim’s commitment to lead the way in sustainability and innovation.”


Poland: Cementownia Warta has ordered a BPB-SF heavy-duty arched plate conveyor for the new limestone crushing facility at its Warta integrated cement plant from Germany-based Aumund. The supplier says that it will deliver the equipment before the end of 2020.

Aumund said that it has delivered “more than 20 machines” to the Warta plant since the producer placed its first order with the company in 1998. In 2020 it delivered five KZB pan conveyors of a total capacity of 2300t/hr as part of a project to construct a 120,000t steel-roofed concrete silo at the plant.


US: Green Business Certification Inc has awarded Titan America’s Pennsuco cement plant in Medley, Florida the TRUE Platinum zero waste certificate. TRUE, which stands for “Total Resource Use and Efficiency,” provides a ratings systems by which facilities can receive recognition for achieving zero waste goals. The Pennsuco plant, “repurposed office supplies and materials, composted organic waste and xeriscaped – the process of landscaping that reduces or eliminates the need for supplemental water from irrigation – among other major initiatives.” The plant is the first in the cement industry to achieve TRUE Platinum certification.

Environmental engineer Allyson Tombesi, who led the zero waste recertification, said, “It’s not just about receiving an award: being zero waste is about considering how we can minimise our impacts so that future generations have the opportunity to live in a sustainable environment. The programme was created with a goal to encourage our employees to lead a zero-waste lifestyle at both the plant and at home. Through programme participation, we hope to inspire our employees and our industry to take action that benefits the future of our planet.”


Oman: Duqm Cement Projects International (DCPI) is set to begin construction of its new 3.5Mt/yr-capacity integrated cement plant at the port of Duqm. The Times of Oman newspaper has reported the value of the company’s investment in the plant as US$435m. DCPI said, “The economy of scales resulting from the envisaged capacity of 10,000t/day, coupled with the latest technology, would help us in achieving our aim of becoming one of the most efficient cement producers in the region.”


Brazil: Ireland-based CRH has agreed to sell its Brazilian business to Companhia Nacional de Cimento (CNC), a joint venture between Italy-based Buzzi Unicem and Grupo Ricardo Brennand, for US$218m. The related assets include three integrated cement plants and two grinding plants. The sale is subject to approval by the Brazilian Competition Authority (CADE). CRH Brazil sold approximately 2.5Mt of cement in 2019.

In 2019 CRH sold its 50% stake in India-based My Home Industries for US$354m. Outside of Europe and North America it retains subsidiaries in the Philippines and China.


Poland: Lafarge Poland has shared plans to modernise its 2Mt/yr Małogoszcz cement plant in Świętokrzyskie Voivodeship. The company says its planned investment of Euro100m will, “increase technical efficiency and minimise environmental impacts by reducing CO2 emissions by 20% and energy consumption by 33%.” The project, which will partly be carried out in partnership with Krakow Technology Park, is scheduled for completion in 2023.

Lafarge Poland president Xavier Guesnu said that the modernisation is part of the company’s effort to meet its commitment of 55% emissions reduction to 300kg/t of cement in 2030 from 667kg/t in 1990.


Pakistan: Lucky Cement recorded a profit of US$13.8m in the first quarter of the 2021 financial year, which begun on 1 July 2020, up by 130% year-on-year from US$5.95m in the first quarter of the 2020 financial year. Net sales rose by 49% to US$89.0m from US$59.8m The cement producer said that the rise resulted from, “a massive recovery in margins amid improvement in retention prices and robust off-take.”

The company added that its upcoming 1.2Mt/yr integrated Samawah cement plant in Iraq is on schedule to begin commercial production in December 2020.


UK: Quinn Building Products has renewed its cement exclusivity contract for the British market with National Buying Group (NBG) until the end of 2024. NBG will sell the cement under Quinn Building Products’ new Mannok brand.

Great Britain regional sales and marketing director Lee Gillman said, “Today’s announcement is a very clear signal of our intentions going forward under the Mannok name. We will bring with us everything we do best, which means we will continue to offer quality products and service to our customers and demonstrate real commitment to the merchants who are key to our company’s success, through strong working partnerships with bodies such as NBG. We are delighted to make this commitment with NBG, who have played a key part in the increased sales of cement we have experienced since launching our extended cement range in 2018. It has been a fruitful partnership for all involved, and one which we are very happy to continue for a further three years.”


India: HeidelbergCement India’s net profit in the six months to 30 September 2020 – the first half of its 2021 financial year – was US$15.1m, down by 19% year-on-year from US$18.6m in the first half of the 2020 financial year. Its revenues fell by 17% to US$125m from US$151m.

The company attributed the fall to the impacts of the on-going coronavirus outbreak. It said, “The company is taking all possible steps to mitigate the effects of Covid-19 on its business and operations. The management has also evaluated the possible impact of the pandemic on the business operation and, based on its assessment of the current indicators of the future economic conditions, it is expected that the carrying amount of assets will be recovered.”


China: China Resources Cement’s nine-month profit for the period that ended on 30 September 2020 was US$954m, up by 28% from US$747m in the corresponding period of 2019. Reuters has reported that the company’s turnover was US$3.51bn, up by 1.7% from US$3.45bn.


Kenya: East Africa Portland Cement Company has defaulted on a long-term loan from KCB Bank. The bank has demanded immediate repayment of the full loan, according to the Business Day newspaper. The cement producer’s current liabilities grew by 70% year-on-year to US$126m in the financial year to June 2019. In a report made to parliament Auditor-General Nancy Gathungu said, “This movement was largely due to the transfer of long-term loans to current liabilities on account of default on existing loan covenants.”


Algeria: The Ministry of Trade has drawn up a plan for the export of Algeria’s 20Mt/yr surplus cement, over 1.0Mt/yr of which is already being exported to Niger and other West African neighbours. Algeria Press Service has reported that the plan involves the country opening its land and sea borders for the cement, which constitutes 50% of the country’s 40Mt/yr total cement production.

Trade Minister Kamel Rexig said, “The surplus production will be exported and will thus guarantee an inflow of money amounting to US$900m/yr. The ministry has identified 10 national zones of production, including the export of cement, as a strategy for the year 2021.” He added, “The efforts made by economic and industrial operators to increase the volume of production intended for export in cement deserve to be encouraged.”

Algeria’s cement capacity first exceeded domestic consumption in 2017, prior to which it relied on cement imports from Tunisia.


 

Sweden: Sandvik says that it will launch Sandvik Rock Processing Solutions in on 1 January 2021. The new business area will consist of its current Crushing and Screening division, which is part of the Sandvik Mining and Rock Technology business area at present. It said the reason for the restructure was “to accelerate profitable growth.”

Chief executive officer (CEO) Stefan Widing says, “Sandvik is market leading within rock processing, and our Crushing and Screening division is a well-performing business with exciting growth opportunities, operating quite independently, with its own manufacturing, sourcing and aftermarket. By establishing Rock Processing Solutions as a business area we will improve transparency and strengthen our growth ambitions within the area."


India: Ambuja Cement’s profit in the first nine months of 2020 was US$176m, up by 21% year-on-year from US$146m in the first nine months of 2019. It revenues dropped by 7.8% to US$1.07bn from US$1.16bn, primarily due to the impacts of the Coronavirus outbreak. It said that this was likely to continue to affect results into the fourth quarter of 2020.


India: Dalmia Bharat plans to build an integrated cement plant in Kalaburgi, Karnataka. BusinessLine Online News has reported that the plant will cost around US$270m.

The company already operates the 2.5Mt/yr Belagavi plant in the state, which it commissioned in March 2015. Chief Minister Bookanakere Yediyurappa said, “Karnataka is proud to be home to Dalmia Bharat group and look forward to strengthening the relationship further.”


Saudi Arabia: Northern Region Cement has begun oil well cement production at its 2Mt/yr-capacity Arar integrated cement plant in Northern Borders Province. Mubasher News has reported that the company will begin sale of the cement in early 2021. The American Petroleum Institute (API) has certified the product.


Tunisia: Ciments de Bizerte dispatched its first batch of cement since 2008 from the Port of Bizerte on 19 October 2020. Agency Tunis Afrique Press has reported that the cement was sold on the Libyan market. The development follows Ciments de Bizerte’s investment in an upgrade of its quay at the Port of Bizerte.


Niger: President Issoufou Mahamadou has launched the construction of the upcoming 1Mt/yr Kao cement plant at a ceremony at the integrated plant’s site in Kao, Tahoua Region. Minister of Industry Adeniyi Adebayo said that the US$290m plant will generate 314 jobs, according to the Angola Press Agency. It is expected to be completed by early 2022. Kao Cement is 33% owned by private investors from Niger and Mauritania.


India: Shiva Cement is preparing to break ground on an expansion project to set up a 4000t/day clinker unit and a 1Mt/yr grinding unit. The subsidiary of JSW Cement will spend around US$208m on the works from a mixture of debt and equity.


India: JSW Cement subsidiary Shiva Cement’s three-month net loss for the quarter ended 30 September 2020 – the second quarter of the 2021 financial year – was US$0.85m, up slightly from the second quarter of the 2020 financial year. Dion News Service has reported that the company recorded a revenue fall of 6.5%, to US$0.72m from US$0.77m. Operating expenses fell by 12% to US$1m from US$1.2m.


Uganda: The Uganda Development Corporation has announced that its subsidiary Moroto Ateker Cement is ready to begin construction of a 1.2Mt/yr integrated cement plant in Moroto District. The New Vision newspaper has reported that employees are clearing land and erecting a fence around the site. The company says that cement production will follow 18 months after the start of construction of the complex, which will also produce lime and marble. Senior engineer David Ekanya said that 600 local people will be directly employed in the plant’s operations.

It was previously reported in 2016 that Moroto Ateker Cement is a 51:49 joint venture of the state-owned Uganda Development Corporation and Savannah Mines.


Cuba: The production of ‘low-carbon’ (LC3) cement consisting of clinker, calcined clay, limestone and gypsum has begun at Marta Abreu University’s 1460t/yr pilot integrated cement plant in Las Villas. The Granma newspaper has reported that the plant is currently producing 4t/day of cement, and plans to double this to 8t/day when fully operational.


Germany: Mining equipment supplier Halbach & Braun has announced its 100th anniversary, and says that it has postponed an official ceremony for the event until after Covid-19 lockdown restrictions are over.

Sales and marketing director Uwe Hackenberger gave, “very special thanks to our partners, the Yangquan Coal Industry Group, whose support paved the way for us to enter a new home market. Together and strong enough for the future, we are now able to supply complete mining systems from one source.” He added, “We would also like to thank our employees, suppliers, banks and state and local politicians who have always supported us with all their strength and accompanied us on our journey through the century.”