Global Cement Newsletter

Issue: GCW491 / 03 February 2021

Headlines


Andrew Minson from the Global Cement and Concrete Association (GCCA) kicked off this week’s Virtual Global Concrete Conference with an overview of concrete’s role in the association’s 2050 climate ambition. The association announced in September 2020 that it was starting work on this roadmap for publication in the second half of 2021, just in time for the 2021 United Nations Climate Change Conference, currently schedule to take place in Glasgow, Scotland in November 2021. Minson ran through the topic, providing an overview of concrete’s intrinsic sustainable features and the policy levers the association is considering for its forthcoming roadmap.

One point from circular economy aspects of the plan included design for dis-assembly (DfD) and long life, loose fit modes of thinking around how a building using concrete should be conceived, designed, built, used and - crucially – reused. Long life, loose fit, low energy (to use its original name) was promoted by the Welsh architect Alex Gordon from the early 1970s. It covered themes of sustainability, flexibility and energy efficiency for building design ahead of both the 1970s oil crisis and the current climate one. DfD emerged in the 1990s as a way of thinking about a building’s demolition at the start and working from there. Deconstruction or demolition is prepared for through planning and design. It allows components and materials to be removed more easily, facilitating their subsequent reuse. So, components and materials can be removed more easily allowing their subsequent reuse and elements such as columns, walls, beams, and slabs can be disassembled to facilitate this. Last year Global Cement Weekly explored a similar path with the ideas of Dutch architect and commentator Thomas Rau (GCW348) and his concept of building materials as a service, following on from the Building Information Modelling (BIM) system, and the suggestion that companies simply rent (!) building materials from their manufacturers to encourage whole life thinking.

Chart 1: Uses of concrete by European Ready Mixed Concrete Organisation (ERMCO) members in 2018. Source: ERMCO.

Chart 1: Uses of concrete by European Ready Mixed Concrete Organisation (ERMCO) members in 2018. Source: ERMCO.

Just how much concrete the world uses each year is a question beyond the scope of this article, given its range of applications and diversity of users. For example, the Cement Sustainability Initiative (CSI) estimated 25Bnt in 2009. Later, the International Organization for Standardization (ISO) technical committee for concrete, reinforced concrete and pre-stressed concrete placed the figure at around 33Bnt in 2016. It is worth considering how and where concrete is actually used. The chart above from the European Ready Mixed Concrete Organisation (ERMCO) shows how its members used concrete in 2018. Note that use in buildings comprised the biggest share, nearly two thirds, but that the rest included infrastructure, pavements, roads and more. Lifecycle thinking and its various offshoots can apply to all of these applications. Yet it’s easier to imagine a concrete building shell being reused within its lifespan than, say, a bridge or a road. Concrete used in infrastructure seems more suitable for re-use further down the waste hierarchy, such as recycling as an aggregate.

A few final thoughts to consider are that both Cemex and gypsum wallboard manufacturer Etex have invested in modular and/or offsite construction companies in January 2021. Both targets were relatively small companies suggesting growing interest in these sectors by larger players. Offsite building construction suits lifecycle thinking well because the modular components start off being built elsewhere before installation. Factoring in what happens afterwards should be relatively easy and expandable at scale. Finally, LafargeHolcim announced this week that it is acquiring two ready-mix concrete and aggregate suppliers in France and Italy that will give it 35 concrete plants in the region.

Sustainability places lifecycle thinking into mainstream building practice and some methods and tools will inevitably make it into any policy framework the GCCA will recommend. Whether some or all of the ideas above hang around remains to be seen but lifecycle thinking in some form or another is here already and not going anywhere.

The proceedings and video of the Virtual Global Concrete Conference 2021 are available to buy now

Register for the 2nd Virtual Global Concrete Seminar - 'Future Concrete' on 14 September 2021


US: The Mississippi Lime Company (MLC) has appointed Ryan Seelke as its Director of Safety. His focus will be on proactive risk-based safety practices, leadership, and training.

Prior to joining MLC, Seelke worked at Doe Run as a leader in their safety department. He also owned and led a private legal practice specialising in mine safety law and consulting before that assignment. He holds an MBA from St. Louis University, a law degree from Washington University and an economics degree from the University of Central Missouri. He is also pursuing a master’s degree in Occupational Safety Management from the University of Central Missouri. In addition, Ryan is a Mine Safety and Health Administration (MSHA) certified trainer.


France: HGH Group has appointed Vincent Leboucher as president. He succeeds Thierry Campos who is retiring after being in the post since 2001.

Leboucher, aged 40 years, graduated from the Institut d'Optique Graduate School in 2002 and joined HGH in 2003 as an electro-optics engineer. His progression within the company saw him take on the position of Head of Research & Development in 2010 and Deputy General Manager in 2018.

During Campos’ time leading HGH the company launched its Wide Area Surveillance product line and the development of its international sales with growth in Asia and North America. In 2016, HGH acquired the electro-optics test and measurement specialist Electro Optical Industries in California, US. Then in 2018 the Carlyle Group acquired a majority stake in the group.

HGH was founded in 1982. It develops and sells optoelectronic and infrared systems and software for surveillance applications, test and measurement and industrial thermography in different end-markets. The company operates two research and development and assembly sites in the Optics Valley near Paris, France and in California, US. The company provides solutions to clients across 40 countries through two recognised brands, HGH Infrared Systems and Electro Optical Industries (EOI).


Mexico/US: Cemex has invested US$15m in recommissioning a 1Mt/yr cement kiln at its CPN cement plant in Hermosilla, Sonora. The decision is intended to reduce cement shortages in the western US and bolster its supply chain in Arizona, California and Nevada. The project at the CPN plant is scheduled for completion in the second quarter of 2021 and will create 130 jobs.

Cemex USA cement commercial executive vice president Joel Galassini said, “Many cement customers in California, Arizona and Nevada have been impacted by supply constraints this past year. The decision to recommission this kiln was made with our customers top-of-mind, to give them reliable access through a local supply chain to help meet their growing needs. Our unique network of production facilities in this region allows us to make these types of investments that will have a meaningful impact on meeting our customers’ needs.”

California regional president Francisco Rivera said, “We are excited to build greater synergies with our Mexican operations to strengthen our US cement supply chain and help our customers avoid or mitigate any potential delays to their projects in 2021.”


Turkey: Denmark-based FLSmidth has won a contract to provide a grey-to-white cement line conversion at Çimko Çimento’s cement plant in Adiyaman. The company will supply equipment suited to the production of white cement including its DuoFlex burner, rotary cooler and OK raw mill. It said that it will begin work in 2021 and the producer will commission the renovated line in early 2022.

The supplier said, “Once completed, the upgraded line will offer Çimko Çimento new opportunities to expand its product range and enter new markets. White cement is especially sought-after in countries with relatively hot climates, as it tends to keep buildings cooler with its reflective characteristics. In addition, as a high-quality, value-added product, white cement is often used in the construction of innovative buildings and important landmarks. FLSmidth brings significant experience and know-how to the project, having conducted several similar grey-to-white conversions in recent years, including projects with Turkey-based Adana Cement and Eskisehir Cement, as well as Alsafwa Cement Company and Riyadh Cement Company in Saudi Arabia.”


Germany: HeidelbergCement, Australia-based Calix and a European consortium have chosen the Hanover cement plant in Lower Saxony for the second phase of the LEILAC (Low Emissions Intensity Lime And Cement) carbon capture and storage (CCS) project. The installation will capture 20% of the plant’s capacity or 100,000t/yr of CO2. The project will take place in three phases, with design completed by June 2021, a complete demonstration installation before the end of 2023 and project completion in 2025. The group previously installed a 25,000t/yr LEILAC CCS system at its Lixhe plant near Liege in Belgium, which completed its test phase in 2020.

Chair Dominik von Achten said, "The LEILAC technology has the potential to enable the cement and lime industries to efficiently capture their process emissions on an industrial scale. The pilot project in Hanover is one of several promising CO2 capture technologies that we are currently testing at full speed within the HeidelbergCement Group."


France: Fives has refurbished a rotary kiln at SOKA’s (Société Kaolinière Armoricaine) kaolin plant at Quessoy. Work on the project included: implementing a new nose-ring fitted with a downstream seal, to reduce false air flow and improve brick-lining lifetime; machining the tyres, replacing of the rollers and installing a new lubrication system, to improve the kiln scanning and enable an homogenous wear of the contact areas; and installing a grease spraying system fitted with a new girth gear housing to prevent advanced wear initiated by grease contamination. SOKA specialises in the extraction, processing and calcination of raw kaolin, refined kaolin and calcined kaolin in France and Ukraine.


Italy: An agreement between Italcementi and its unions has confirmed that its Bergamo research centre to stay in Italy. The agreement with the FenealUil, Filca-Cisl, Fillea-Cgil, Italcementi RSU unions is intended to preserve jobs at the company, maintain at least 15,000 hours/yr of research at the site and dedicate at least 1% of the company’s profits towards research and innovation. Parent company HeidelbergCement was reportedly considering a relocation of the centre to Heidelberg in Baden Württemberg, Germany in late 2020.

Separately, Italcementi’s grinding plant at Salerno has been approved to continue producing white cement. The decision follows staff cuts at the cement producer, according to the Il Mattino newspaper.


Burkina Faso: GCM Industries plans to establish a 0.64Mt/yr integrated cement plant, expandable to 1.2Mt/yr, in Kossodo, Ouagadougou. RTB News has reported the cost of the plant as US$135m. In its export phase, the producer says that the plant will provide 700 jobs. The cement plant will be Burkina Faso’s fifth. Commissioning is scheduled for early 2022.


Ivory Coast: Société Ciment Côte d'Ivoire (SCCI) has inaugurated a 1.5Mt/yr grinding plant in the PK24 industrial zone of Akoupé-Zeudji near Abidjan. The subsidiary of Atlantic Financial Group spent US$110m on the project and it is expected to create 300 direct jobs, according to Koaci Media. Minister of Trade and Industry Souleymane Diarrassouba attended the event.


China: The China Cement Association has asked that regional associations and producers respect competition laws. It follows the outcome of a State Market Supervision Administration investigation into the behaviour of certain provincial cement associations and six cement companies. The association has called for a thoroughgoing removal of collusive behaviours alongside continued cement overcapacity reduction.


Canada: Lehigh Hanson has launched of EcoCem Plus at its Edmonton cement plant in Alberta. The product is a blended Portland Limestone Cement (PLC) made using inter-grinding clinker, fly ash, limestone and gypsum. It is available in Alberta, Saskatchewan and Manitoba. The subsidiary of Germany-based HeildebergCement says it provides strength and durability while reducing the carbon footprint of concrete.

“The motivation behind the EcoCem brand of products is to reduce the embodied carbon of cement and concrete,” said Shawn McMillan, Vice President, Cement for Lehigh Hanson’s Canada Region. “The introduction of EcoCem Plus to the Prairie market builds on our commitment to providing environmentally responsible types of cement that deliver excellent performance while dramatically reducing CO2 emissions.”

Lehigh Cement has also published product and plant-specific environmental product declarations (EPD) for all of its cement products produced at its Edmonton plant.


Kenya: The Court of Appeal has stopped directors and accounting officers at the East African Portland Cement (EAPCC) from being sent to jail due to the company’s failure to pay contract workers about US$12m as agreed in a collective bargaining agreement. The judges noted that the cement producer had already paid US$0.8m as a gesture of goodwill, according to the Business Daily newspaper. Members of the Kenya Chemical & Allied Workers union brought the legal case against the EAPCC accusing it of paying them less than permanent staff.


Canada: Svante has raised US$75m in an investment round. The financing was led by Temasek and includes strategic investors Chart Industries, Carbon Direct and Export Development Canada (EDC). Existing investors OGCI Climate Investments, BDC Cleantech Practice, Chevron Technology Ventures, The Roda Group and Chrysalix Venture Capital also participated in the round.

The investment gives the company will allow the company to advance a number of initiatives over the next three years, including work to support several commercial scale carbon capture facilities to address hard-to-abate emissions from industrial operations such as cement manufacturing, blue hydrogen production and natural gas boilers. Svante has now attracted more than US$150m in funding since it was founded in 2007 to develop and commercialise its solid sorbent technology.

“Lowering the capital cost of the capture of the CO2 emitted in industrial production is critical to the world’s net-zero carbon goals required to stabilize the climate. Leaders from industry, financial sectors and government agree on the enormity of the challenge and the critical need to deploy carbon capture and carbon removal solutions at Gigatons scale. The carbon pulled from earth as fossil fuel needs to go back into the earth in safe CO2 storage,” said Claude Letourneau, President CEO of Svante.


Mexico: The Mexican Association of the Ready-Mix Concrete Industry (AMIC) has joined the National Cement Chamber (CANACEM). Jaime Rocha Font, president of CANACEM, said that the inclusion of AMIC would better reflect the cement and concrete sector and aid its work with regulators, according to the El Sol de Mexico newspaper. AMIC was created in 1958 and brings together 42 ready-mix concrete production companies that operate 410 concrete plants and represent 70% of local concrete production.


Oman: Switzerland-based ABB has completed a digital systems overhaul at Oman Cement Company’s (OCC) Muscat cement plant. The supplier says that by integrating the plant’s three production lines with its ABB Ability System 800xA product it will optimise performance across the lines, boosting operational efficiency, increasing availability, lowering costs and driving sustainability. It says that it has also replaced older controllers in their final lifecycle phase with AC800M models. Teams from OCC and ABB collaborated to complete the engineering, supply, installation and commissioning of the ABB systems.

OCC head of instrumentation and control Bashar Al Farsi said, “Cement production is a core industry for Oman, serving and enabling a self-sufficient construction industry. With the long-term support of ABB we have added to this strength and look forward to continued success, now with the latest digital control system across our three process lines. We have already identified time and cost savings, and will drive towards greater efficiencies and sustainability targets as we aim to be the number one cement manufacturing company in the Sultanate.”

OCC has been a customer of ABB since 1978.


Germany: Holcim Deutschland has signed a contract supplying its Lägerdorf and Höver integrated cement plants with 30,000MWh of offshore wind power. The electricity will be supplied by Ane Energy from a number of wind farms.


Poland: HeildelbergCement subsidiary Górażdże Group has signed a 10-year corporate Power Purchase Agreement (PPA) with BayRa to buy electricity from the forthcoming Witnica solar power plant. The project is the first subsidy-free PPA-backed large-scale solar park in Poland. Due for completion in the first half of 2021, the solar park will be the largest in Poland, with a capacity of 64.6MWp.

“Here is the ultimate proof that photovoltaic power can – without any subsidies - be competitive to conventional energies, even in a European country further north, which still generates 80% of its electricity from coal,” said Benedikt Ortmann, Global Director of Solar Projects at BayWa. Andrea Grotzke, Global Director of Energy Solutions at BayWa added, “This PPA serves as an economic structure for a fixed price hedge against rising electricity costs. Securing energy from solar not only reduces a company’s CO2 footprint. We are convinced that it also results in significant savings on the corporate energy bill.” BayWa has set the goal of constructing solar and wind projects in Poland with a total installed capacity of more than 1GW by the mid-2020s.


Spain: A regional court has ruled in favour of Cementos Cosmos in a case brought by local environmental group Bierzo Aire Limpio. The protestors alleged that the company had violated regulations at its Toral de los Vados cement plant in El Bierzo, León. The court ruled that the producer had acted correctly and in continuous communication with the administration.


Peru: Unión Andina de Cementos’ (UNACEM) income fell by 14% year-on-year to US$467m in 2020 from US$546m in 2019. Cement despatches dropped by 16% to 4.46Mt from 5.32Mt. Its profit decreased to US$8.33m from US$96m. The cement producer attributed the reduction in sales and profits due to the country’s coronavirus-related lockdown from March to May 2020. In December 2020 it agreed to buy Chile-based Cementos La Unión Chile for US$23m. The deal includes the 0.3Mt/yr San Antonio grinding plant and a concrete plant.


Brazil: Companhia Siderurgica Nacional (CSN) subsidiary CSN Cimentos began operating as an independent company on 1 February 2021. The Valor Economico newspaper has reported that the move is a preliminary to a likely future initial public offering (IPO) in the near-term although no date has been set yet. Under the same strategy, sister company CSN Mineracao is due to launch its IPO of US$1bn on 18 February 2021.

The 4.7Mt/yr-cement capacity producer operates two integrated plants and it is planning an 8.6Mt/yr expansion consisting of an upgrade to its Arcos plant and three new cement plants at Para, Parana and Sergipe respectively.


Brazil: Votorantim Cimentos is testing using dissolvable cement bags in a pilot project with paper and bag manufacturer Klabin. Following development, the new bag type will be tested in a pilot project in the south of the country based around the Rio Branco do Sul cement plant in Paraná state. The bags can be dissolved directly in a mixer when making concrete to speed up the process.


Russia: Eurocement has won a tender to supply up to 150,000t of cement to PIK Group. Its Voronezh and Mikhailovcement plants will supply CEM I and CEM II products respectively. PIK Group is one of the largest residential building companies in Russia. Eurocement said that the contract is one of the largest direct contracts it has signed and that it would ensure production in the first half of 2021.


Russia: Siberian Cement produced 4.6Mt in 2020 from its five plants, a decline of 4.7% year-on-year. Notably, its integrated Krasnoyarsk cement plant managed to increase production by 3% to 0.63Mt. Majority owned subsidiaries, Iskitimcement and Angarskcement, officially became part of Siberian Cement in mid-June 2020. The group currently reports it has a production capacity of 9Mt/yr.


Japan: Sumitomo Osaka Cement has been declared eligible for the Development Bank of Japan’s (DBJ) Environmental Rating loan program for the second time. The scheme offers preferential interest rates to companies scoring highly in environmental management based on the bank’s screening system. The cement producer says it obtained the ranking through its promotion of energy saving, waste recycling and greenhouse emission reduction targets for 2030 and 2050 in its business strategy.


Uganda: Hima Cement has introduced Kafluu, a chatbot-led initiative that lets customers order products via WhatsApp. The subsidiary of LafargeHolcim says that customers can use the platform 24 hours a day, 7 days a week to manage their orders and transactions. The automated chatbot software guides customers through the ordering process, gathering specifics like the product type, number of bags, delivery site and payment options. Payment is available via MTN MoMo Pay or bank transfer.

“We are always looking to improve the customer experience and Kafluu is able to respond quickly and effectively, enabling customers to place orders, make payments and input their delivery information with ease,” says Israel Tinkasimiire, the Hima Cement Sales Director.

The initiative is being piloted in Mbarara first before rollout in the rest of the country.


France: Mexico-based Cemex has sold 24 concrete plants and an aggregates quarry in southeast France to Switzerland-based LafargeHolcim. Finalisation of the deal is expected in April 2021 and no approval by competition bodies is required. No value for the sale has been disclosed. The group said that the divestment is part of its strategy of focused portfolio development into high-growth markets.


France: LafargeHolcim subsidiary Lafarge France has completed the renovation of its 70m3/hr Larrieu concrete plant in Toulouse, Haute-Garonne Department. The renovated facility is equipped with six cement silos, two of which are dedicated to low-carbon cements for the production of ECOPact low-carbon concrete. It also has eight aggregate hoppers, including one dedicated to recycled concrete aggregates, and two mixer loading stations with forward truck access for safety. The total cost of the upgrade was Euro3m.

Haute-Garonne sector head Vincent Pelloquin praised the project’s speed and ability to rebuild the concrete plant in the middle of the coronavirus pandemic.

Lafarge France is presently engaged in a systematic modernisation of its concrete plants.


Pakistan: Lucky Cement plans to further upgrade its integrated Pezu plant following strong results in the first half of its financial year. It intends to increase the production capacity at the unit by 3.15Mt/yr. The cost of the project will be announced following the conclusion of negotiations with suppliers. Work is expected to start in 2021 and be completed in 2023.

The cement producer recorded sales of US$188m in the first half of its 2021 financial year (1 July 2020 – 30 June 2021), up by 42% year-on-year from US$132m in the first half of its 2020 financial year. Cement and clinker sales volumes grew by 36% to 5Mt from 3.7Mt. Its profit after tax more than doubled to US$28.3m from US$12.1m. It attributed this to higher production capacity at its Pezu plant as well as higher demand in the market generally.

Lucky Cement also reported that its new 1.2Mt/yr integrated plant at Samawah in Iraq started its kiln in the first week of January 2021 and trial production started in mid-January 2021. Commercial production is scheduled to start in February 2021.


India: Shree Cement has recorded consolidated net sales of US$1.27bn in the first nine months of its 2021 financial year (1 April 2020 – 31 March 2021), down by 2% year-on-year from US$1.29bn in the corresponding period of its 2019 financial year. The group’s net profit increased by 52% to US$204m from US$138m.

The company is currently working on a 6Mt/yr addition to its grinding capacity, consisting of two new grinding plants, in Athagarh Tehsil, Odisha, and Patas, Maharashtra. The facilities had been scheduled for completion in the first half of the 2021 financial year.


US: The Portland Cement Association (PCA) has updated its winter 2020 – 2021 economic forecast. Senior vice president and chief economist Ed Sullivan said that in light of possible delays of three months or more to the national Covid-19 vaccine rollout, predicted robust economic recovery will be ‘slower than expected’ compared to expectations stated in the original forecast in December 2020. The PCA’s Market Intelligence Group expects cement consumption to grow by nearly 1% year-on-year in 2021, fueled largely by residential construction.


Japan/Indonesia: Taiheiyo Cement says that its board has approved and concluded its deal with Semen Indonesia to buy a 15% stake in its subsidiary Solusi Bangun Indonesia (SBI) for around US$220m. As part of the agreement, SBI’s Tuban plant will increase its export capacity by building a new jetty and silos. It will then export 0.5Mt/yr of cement to Taiheiyo Cement’s subsidiary in the US. The Japanese cement producer said that is focusing on markets in South-East Asia as part of its sustainable business development strategy in response to projected long term declining cement demand in Japan.


Greece: Titan Cement has signed a frame agreement with Belgium-based Magotteaux whereby the latter will continue to be the main partner for grinding media for Titan cement plants worldwide until the end of 2021. Magotteaux says that the deal follows the ‘very successful’ implementation of the first phase of a strategic partnership.

The supplier said, “Magotteaux is also proud to supply many more technical solutions to Titan, including ball mill internal cast parts such as liners and diaphragms.” It added, “The aim of this agreement is to improve Titan’s overall cost of production, by increasing the productivity, reducing maintenance cost and downtime, by using the latest technologies for the abrasive and impact applications.”


US: Switzerland-based LafargeHolcim has become a founder member of the MIT Climate and Sustainability Consortium with the Massachusetts Institute of Technology (MIT). The group says that the consortium aims to accelerate climate action through innovation. It says that it will represent the building materials industry in working with MIT’s research team to develop ‘scalable solutions’ to tackle climate change. It joins 12 other companies, including Apple, Boeing and IBM.

Chief executive officer Jan Jenisch said, “I am committed to building a net zero future, driving innovative and sustainable building solutions that work for people and the planet. With the urgency of today’s climate crisis, no single organisation can tackle it alone. That’s why I am proud to be joining MIT’s alliance of like-minded industry leaders and academic partners to scale up our climate action together.”


Germany: Beumer Group has published a technical report detailing changes to its operations due to the on-going Covid-19 outbreak. The group says that cement producers in some markets have changed to 50kg to 25kg bags. It also reported an increased rate of digitisation, less personal interaction with customers and an increased reliance on alternative fuels.

Cement head of sales Kay Wieczorek said, "Over past months, Covid-19 has forced us to cope with some changes. This will probably bother us even more in the colder months." He added, "Even if the Covid-19 figures are currently in progress, I am sure that BEUMER Group will come through this crisis pretty well; we just have to be well-prepared for it."


Thailand: Siam Cement Group (SCG) has forecast total earnings growth of 5 - 10% from US$13.3bn in 2020. The Bangkok Post newspaper has reported that the group believes that its businesses are likely to be driven by product development and the circular economy, with an emphasis on diversification outside of cement.

President and chief executive officer Roongrote Rangsiyopash said, "We have a positive outlook for our businesses because we have strong strategies. The company is focused on high value-added products and global trends to support our businesses during the outbreak."


India: A raid by customs officers on an alleged fake cement production facility near Manpur, Madhya Pradesh, has resulted in the recovery of 250 bags of fake cement. Also present were large quantities of fly ash and low-quality cement, as well as further empty cement bags. The bags bore UltraTech Cement branding. The Free Press Journal has reported the operation was situated in a shed adjacent to a roadside restaurant. Police are searching for an individual seen fleeing the site at the time of the raid.


US: Eagle Materials’ sales in the nine months up to 31 December 2020 rose by 16% year-on-year to US$1.28bn from US$1.10bn. Its net earnings were US$273m, compared to a loss of US$1.54m in the first nine months of its 2020 financial year. Total cement volumes rose by 28% to 6.1Mt from 4.8Mt, and cement sales revenue rose by 35% to US$676m from US$502m.

President and chief executive officer Michael Haack praised the performance in the quarter which ended on 31 December 2020, saying, “Our cement shipments were up by 28% year-on-year, reflecting the strong performance of the recently acquired Kosmos Cement Business and the strength of our core markets. We continued to generate strong operating cash flow, which significantly improved our balance sheet and liquidity position providing us with increased financial flexibility.” He added, “As we continue to navigate the Covid-19 environment, I want to thank our team for their exceptional work under extraordinary circumstances, delivering strong results, remaining focused on the integration of Kosmos and keeping our strategic projects on schedule. We continue to closely monitor the disruptions caused by the Covid-19 pandemic and their possible impact on our business in current and future periods. We also continue to enforce strict health and safety protocols to protect our employees, customers and business partners, and we will continue to manage our cash flow prudently and protect our balance sheet.”


Kuwait/Germany: HeidelbergCement has detailed the reasons behind the sale of its 51% stake in Hilal Cement, which has been led by HeidelbergCement subsidiary Suez Cement since 2016. The group said that the divestment represents the first step in a ‘comprehensive portfolio optimisation’ in line with its Beyond 2020 strategy.

Chief executive officer Dominik von Achten said, “We are pleased with the closing of the transaction in Kuwait.” He continued, “The focus of our portfolio management is the simplification of country portfolios and a prioritisation of the strongest market positions.”

Hilal Cement operates two cement terminals and four ready-mix plants.


India: Prism Johnson is considering investing US$19m in a 0.9Mt/yr expansion of its 6.1Mt/yr Prism cement plant in Satna, Madhya Pradesh. Reuters News has reported that the proposal remains in the first round of discussions.

The group revenue for its cement division fell by 8.3% year-on-year to US$241m for the nine months to the end of December 2020 from US$263m in the same period in 2019. Its cement and clinker sales volumes fell by 5% to 3.93Mt from 4.13Mt.


Thailand: SCG’s revenue from its cement division fell by 7% year-on-year to US$5.7bn in 2020. However, its earnings before interest, taxation, deprecation and amortisation (EBITDA) rose by 3% to US$719m. It blamed falling sales on the coronavirus pandemic and a ‘challenging’ economy but said that it managed to raise earnings and profits through efficiency improvements and a lower production costs. In the fourth quarter of 2020 the business faced resurgent coronavirus outbreaks and flooding in Thailand, Vietnam and Cambodia. Overall, the group’s revenue fell by 9% to US$13.3bn with declines in most division apart from packaging.


Sri Lanka: Tokyo Cement has opened the first of six new 10,000l/day water purification plants under its Fountain of Life programme in Anuradhapura District, North Central Province. The Colomba Gazette newspaper has reported that the area has been affected by a high rate of chronic kidney disease.

Group chairman Harsha Cabral said, "We initiated our far-reaching Fountain of Life programme in support of the government's Water for All programme which aims to provide drinking water facilities to every household by 2025.”


Spain: Oficemen, the Spanish cement association, reports that domestic cement consumption fell by 10% year-on-year to 13.3Mt in 2020 from 14.7Mt in 2019. Consumption at this level was last reported in 1967. The 12-month accumulated consumption figure began to fall in April 2020 due to Covid-19 restrictions and the association does not expect growth in 2021 despite an improvement in December 2020. Cement and clinker exports fell by 3.4% to 5.99Mt from 6.20Mt. It has forecast anything between a 3% rise and a 3% fall in consumption in 2021, due to coronavirus-related uncertainty.

The figures suggest that capacity utilisation in the cement industry is at roughly 60% nationally, according to the El Economista newspaper. Oficemen president Víctor García Brosa said that this level ‘cannot be indefinitely maintained.’ The association called for a recovery plan committed to infrastructure development, residential construction and rehabilitation and energy efficient transport.