Global Cement Newsletter

Issue: GCW495 / 03 March 2021

Headlines


LafargeHolcim’s financial results for 2020 arrived this week, giving us data on many of the larger multinational cement producers. The Chinese ones are yet to release their results and some of the larger other ones such as CRH, Votorantim and InterCement are pending too. Yet, what we have so far gives a selective view on an unusual year. Revenue was down for most producers year-on-year in 2020 due to the effects of the coronavirus pandemic upon construction activity and demand for building materials. There were large regional differences between how countries implemented different lockdowns, how markets responded and how they bounced back afterwards. Generally, the financial effects of this were felt in the first half of 2020 with recovery in the second.

Graph 1: Sales revenue from selected cement producers in 2019 and 2020. Source: Company reports. Note: Figures calculated for Indian producers.

Graph 1: Sales revenue from selected cement producers in 2019 and 2020. Source: Company reports. Note: Figures calculated for Indian producers.

Graph 2: Cement sales volumes from selected cement producers in 2019 and 2020. Source: Company reports. Note: Figures calculated for Indian producers.

Graph 2: Cement sales volumes from selected cement producers in 2019 and 2020. Source: Company reports. Note: Figures calculated for Indian producers.

LafargeHolcim’s figure in Graph 1 above is a little misleading given that it has divested assets. Its like-for-like reduction in net sales was more like 6%, a similar figure to HeidelbergCement’s. Both experienced mixed results in North America and Europe but not terribly so. LafargeHolcim did relatively well in Latin America. HeidelbergCement found growth in its Africa-Eastern Mediterranean Basin region. It’s also worth noting the comparative leverage of each company: 1.4x for LafargeHolcim and 1.86x for HeidelbergCement. Both are slimming down but the latter’s ongoing divestment plan (see GCW 494) can be seen in the context of its debt to earnings ratio and the cash crisis that coronavirus threw up in 2020.

The contrast between these companies and Cemex and Buzzi Unicem is striking. Both of these benefitted from operations in the North America and parts of Europe. In Cemex’s case sales in Mexico and the US, made the difference despite falling sales elsewhere. Buzzi Unicem’s sales also held up in the US especially in the second half of the year. Europe was more mixed for both producers with growth reported in Germany but losses elsewhere.

The Indian producers tell a different story but one no less notable. Despite a near complete shutdown of production for around a month from late March 2020, the regional market largely recovered. As UltraTech Cement told it in January 2021, “Recovery from the Covid-19 led disruption of the economy has been rapid. This has been fuelled by quicker demand stabilisation, supply side restoration and greater cost efficiencies.” It added that rural residential housing had driven growth and that government-infrastructure projects had helped too. It expects pent-up urban demand to improve with the gradual return of the migrant workforce.

Unfortunately, Semen Indonesia, the leading Indonesian producer, suffered as the country’s production overcapacity was further hit by scaling back of government-based infrastructure projects as it tackled the health situation instead. Its solution has been to focus on export markets instead with new countries including Myanmar, Brunei Darussalam and Taiwan added in 2020 joining existing ones such as China, Australia and Bangladesh. The company’s total sales volumes may have fallen by 8% year-on-year to 40Mt in 2020 but sales outside of Indonesia, including exports, grew by 23% to 6.3Mt.

On a final note it’s sobering to see that the third largest seller of cement in this line-up was UltraTech Cement, a mainly regional producer. Regional in this sense though refers to India, the world’s second largest cement market. By installed production capacity it’s the fifth largest company in the world after CNBM, Anhui Conch, LafargeHolcim and HeidelbergCement. This move towards regionalisation among the large cement producers can also be seen in the large western-based multinationals as they are heading towards fewer but more selective locations. More on the world’s largest producer, China, when the producers start to releases their financial results towards the end of March 2021. Whatever 2021 brings, let’s hope it’s better than 2020.


India: Birla Corporation has appointed Arvind Pathak as its managing director and chief executive director (CEO). He will succeed Pracheta Majumdar from 31 March 2021.
Pathak holds 36 years of experience in the cement industry. He has held CEO or equivalent positions for over 14 years in various large organisations which include ACC, Dangote Cement, Adani and Reliance Group. He holds a degree in Electrical Engineering from Indian Institute of Technology (Banaras Hindu University), Varanasi and a postgraduate degree in Industrial Engineering and Management. He has also been trained in a number of international management institutions.


Germany: Beumer Group has appointed Alexander Tigges as the director of global sales for its Conveying & Loading Systems division. He succeeds Andrea Prevedello, who was appointed as chief executive officer of Beumer Group Austria earlier in the year. Tigges, aged 51 years, previously worked for Germany-based ThyssenKrupp in product and sales managerial roles for its cement plant manufacturing subsidiary.


Pakistan: Members of the All Pakistan Cement Manufacturers Association (APCMA) recorded cement sales of 38.0Mt in the eight-month period ending on 28 February 2021 – the first eight months of its 2021 financial year – up by 14% year-on-year from 33.3Mt in the corresponding period of the 2020 financial year. The Dawn newspaper has reported that exports rose by 7% to 6.33Mt from 5.94Mt while local dispatches rose by 16% to 31.6Mt from 27.4Mt.

The association said that producers face problematically high costs due to rises in coal and energy prices.


China: China National Building Materials (CNBM) plans to increase its stake in Tianshan Cement to 88% from 46% as part of its restructuring drive. Tianshan Cement will acquire outright fellow CNBM subsidiaries China United Cement and Sinoma Cement. It will also acquire CNBM’s majority stakes in Southwest Cement and South Cement. The group says that it has completed the audit, evaluation and evaluation filing for the reorganisation. It follows an announcement in the summer of 2020 about the plan.

In a related transaction, Tianshan Cement said it had agreed to buy Jiangxi Wannianqing Cement’s 1.3% stake in South Cement. Reuters has reported that value of this deal as US$96.0m.

CNBM said that the restructuring is intended to, “promote the integration of high-quality resources, strengthen the company’s leading position in the cement industry and facilitate resolving industry competition among subsidiaries of the company in the cement business sector.”


Jamaica: Caribbean Cement’s revenue grew by 13% year-on-year to US$134m in 2020 from US$119m in 2019. Operating earnings rose by 32% to US$42m from US$28.8m. The subsidiary of Mexico-based Cemex said that he increase in revenue was related to stronger domestic demand and the company's capacity to supply the local market.


Liberia: The FrontPageAfrica newspaper has alleged that CEMENCO (Liberia Cement Corporation) has been using imported Lion Pro cement bags from Sierra Leone displaying the grade ‘42R’ for cements with a grade of 32.5R. The newspaper reported that the Liberian government certified the cements in question 32R. No comment from the cement producer has been published. CEMENCO, a subsidiary of Germany-based HeidelbergCement operates a grinding plant in the country.


New Zealand: Golden Bay Cement has announced that the second annual Girls in Infrastructure day will take place on 30 March 2021 at its cement plant. The event aims to encourage female secondary school pupils in Northland to consider a career in the infrastructure industry. The company said that attendees will see the day-day-to-day operations of the cement plant, as well as learning about other job opportunities along the supply line of infrastructure building.

Process engineering manager Kelly Stevens said, “Having the event on site at Golden Bay, the students are able to get up close to our operations, as well as talk to our staff directly.”


Uzbekistan: Russia-based Eurocement has begun the auction for its 84% stake in Akhangarancement. Sputnik News has reported the total value of the stake as US$40.8m. In February 2021, Sberbank announced the start of a sale for the cement producer and its subsidiaries with the announcement of a buyer planned for April 2021.


Nigeria: LafargeHolcim subsidiary Lafarge Africa plans to invest US$8m on an upgrade to the electrostatic precipitator filters at the bagging plant at its Ewekero cement plant. The Punch newspaper has reported that the upgrade requires a six-month shutdown of the unit’s kilns to make the changes. Chief executive officer Khaled El-Dokani said that the investment ‘underscores the company’s commitment’ to sustainability.


Ethiopia: Prime Minister Abiy Ahmed says that a new 7000t/day cement plant is almost ready for commissioning. New Business Ethiopia News has reported that the government hopes that the unnamed unit will be operational by June 2021. The 2.5Mt/yr Abay Cement plant at Dejen in Amhara region was previously scheduled for opening in 2021. The news comes at a time of rapid cement price rises in the country. A large black market has also arisen to serve overextended demand.


Germany: HeidelbergCement has detailed how it uses bonuses to ensure country and cement plant managers achieve their CO2 reduction targets. Chief financial officer Lorenz Näger explained to financial analysts following the publication of the group’s fourth quarter results for 2020, that a plant’s annual reduction target is calculated against the group-wide ‘525 by 2025’ target of CO2 emissions of 525kg/t of cementitious material by 2025. Plant performance against this is multiplied with a financial target to determine a manager’s bonus. This enables for the enlargement of bonuses at financially well-performing plants which exceed their emissions reduction targets. A similar mechanism is also used for country managers. Näger called the incentive mechanism a ‘step-changer.’


Japan: Taiheiyo Cement has developed Nanoritia, a lithium manganese iron phosphate salt for use as a positive electrode material for lithium-ion batteries. The company says that the product has ‘excellent’ thermal stability and does not contain cobalt or nickel, which can sometimes be harder to source. As a result of the success, it will establish a 100t/yr nanoritia plant at its Central Research Laboratory in Sakura city, Chiba prefecture.

The group said, “We will proactively and swiftly develop and commercialise the production technology of this product, and contribute to the reduction of CO2 emissions through the provision of materials for lithium-ion batteries. We will continue to strongly promote the group's management philosophy of business activities that are in harmony with not only economic development but also consideration for the environment and contribution to society, aiming to play a leading role in opening up a sustainable future for the earth.”

The cement and minerals producer has also been working on recycling large lithium-ion batteries at its integrated Tsuruga plant.


US: Charah Solutions will sell and market production fly ash from NV Energy’s North Valmy coal-fired power plant in Valmy, Nevada under a contract with the power producer. The contract runs until 2025. The company will distribute the ash through its 40-location nationwide MultiSource materials network as supplementary cementitious material (SCM) for cement and concrete production.

President and chief executive officer Scott Sewell said, “We are delighted to partner with NV Energy to manage their fly ash marketing needs at Valmy, while supplying our concrete producers with the high-quality material they need.”


Turkey: Nuh Cement exported 4.5Mt of cement in 2020, corresponding to 22% of Turkish seaborne cement and clinker exports and over 2% of global seaborne cement and clinker in the year. It says the volume is the highest recorded in any year by a Turkish cement producer. The company also delivered the highest exports to the US from Turkey.

Nuh Cement international sales and marketing and port director Abdulhamit Akçay said, “I would like to extend my gratitude first and foremost to our respected clients, my export and port team under my command, production group management, maintenance group management, the purchasing department, the finance department, the human resources department, the information technology department and all other units and colleagues whose names have not been referred to, and our general manager and lastly but especially to our group chief executive officer who has led us with a unique leadership.”


UK: HeidelbergCement subsidiary Hanson has partnered with the Hynet North West consortium for a study on carbon capture and storage (CCS) solution at its Padeswood, Flintshire, cement plant. The consortium is planning to implement carbon capture and storage installations at industrial facilities across Flintshire, Wrexham, Cheshire, Merseyside, Greater Manchester and Lancashire. It says that when active the network will constitute the world’s first low carbon industrial cluster, with a total reduction of 10Mt/yr of emissions by CCS. The Padeswood plant would account for 800,000t/yr of this total.

Hanson group chief executive officer Simon Willis said, “Our involvement in the HyNet North West project is the latest example of our commitment to cutting CO2 emissions. CCS at our cement plants will be a key part of our roadmap to achieve net zero carbon by 2050. The first step would be for us to carry out a feasibility study - this would give us a clear design basis and cost estimate for a capture plant and connection to the planned HyNet North West CO2 network and storage system.”

The HyNet North West project also includes production, storage and distribution of low carbon hydrogen, which will help to decarbonise other industries whose CO2 emissions primarily come from fossil fuels. The project, led by Progressive Energy, is being developed by a consortium of regionally located partners including Cadent, CF Fertilisers, Eni UK, Essar, INOVYN and the University of Chester as well as Hanson.


Pakistan: The National Forum for Environment and Health has awarded Maple Leaf Cement the Corporate Social Responsibility Award 2021 for its contributions to environment and community. The Business Recorder newspaper has reported that the company says it encourages a ‘positive impact’ on the environment, employees, community and all other stakeholders through its activities.


China: The government of Jiangsu province has awarded an Environmental Protection certificate to Imerys subsidiary Calderys’ Zhangjiang refractory plant. The company said that the certification results from years of hard to enhance environmental efforts beyond national requirements. One example of the work is dust-proof partitioning around all dust-emitting equipment.

Environment, health and safety supervisor Ricken Ren said, “In 2016, the plant improved the quality of its raw materials. With major work no longer required to lessen the water content of the materials, it was able to reduce the use of its dry kiln, which uses natural gases in its drying process, in turn greatly reducing the plant’s energy consumption. ” He added, “Keeping the plant’s environmental impact as low as possible is a never-ending job, and we cannot lose focus. We perform daily checks to ensure devices such as our dust collectors are working effectively, and we are always monitoring our emissions during operation according to national laws. Every department worked together on environmental protection performance. It is a great teamwork result.”


Bangladesh: Cricketer and Bangladesh national team captain Tamim Iqbal has secured a brand ambassador contract with Seven Rings Cement. United News of Bangladesh has reported that the parties signed the contract at a ceremony at which director and chief executive officer Raihan Ahmed and chief financial officer and company secretary Kausar Alam were in attendance.

Iqbal said, “I am very proud to be associated with Seven Rings Cement, which is the only cement company that has three cement plants in three different places in Bangladesh."


Switzerland: LafargeHolcim’s consolidated net sales in 2020 were Euro21.1bn, down by 5.6% year-on-year on a like-for-like basis from Euro24.4bn in 2019. The group recorded recurring earnings before interest and taxation (EBIT) of Euro3.35bn, down by 2% from Euro3.74bn. Its cement sales fell to 190Mt, down by 7% from 208Mt. It noted an increase in bagged cement sales in emerging markets.

By region the group reported like-for-like growth in sales and earnings in Asia-Pacific driven by recovery in India and China despite weaknesses in the Philippines and Australia. Earnings rose despite falling sales in Europe, Latin America and North America with a resilient market noted in Central Europe and an ‘outstanding’ year reported in Latin America. Middle East Africa reported falling cement demand and adverse market affects from the coronavirus pandemic, although Nigeria remained buoyant.

Chief executive officer Jan Jenisch said, “2020 was an unprecedented year for everyone, challenging us to be more resilient, while stepping up to take care of those around us.” He added, “This crisis has really proven the resilience of our strategy and business model. By the fourth quarter of 2020 we were back to growth, with a 1.5% increase in net sales and over-proportional recurring EBIT of 14%.” The group completed eight ‘bolt-on’ acquisitions in 2020 and signed an agreement to acquire Firestone Building Products, a producer of flat-roofing systems in the US. It also claimed that, “Every tonne of cement we produced in 2020 was more carbon-efficient and contained more recycled material than the year before.”


Mexico: Elementia sold 5.3Mt of cement in 2020, up by 4% year-on-year from 5.1Mt in 2019. Consolidated net sales rose by 8% to US$1.34bn from US$1.24bn, while earnings before interest, depreciation, taxation and amortisation (EBITDA) rose by 8% to US$170m from US$157m. Cement business sales rose in all regions with the exception of Central America with particular earnings growth record in the US.

The company also noted that the sale of its integrated Bath plant in Pennsylvania, US remained under review by competition authorities with a response hoped for in April 2021. The sale of the unit to HeidelbergCement-subsidiary Lehigh Hanson was first announced in September 2019.


Russia: Eurocement has expanded its cement range with a new CEM-II cement produced with the siliceous sedimentary rock tripoli. The group said that the product is suitable for use in settings requiring high durability, for example marine hydraulic structures and underground construction.

Sales and marketing vice president Alexey Kharchenko said, “Launching the innovative cement CEM-II/A-P 42.5N is the company's timely response to the request of the largest buyers and their need for a universal, economical and high-tech product for the construction industry in Russia. We focus on long-term work and trusting relationships with the client.” He added that the product has superior carbon index values compared to Ordinary Portland Cement (OPC), in line with Cement Industry Sustainable Development Initiative (CSI) recommendations.


Uganda: LafargeHolcim subsidiary Hima Cement has launched Fundi masonry cement. The company says that the product has a lower carbon footprint than Ordinary Portland Cement (OPC). It is suitable for use in plastering, brick laying and mortar works.

Hima Cement Uganda chief executive officerJean-Michel Pons said, “Fundi is an application-based cement that is formulated with enhanced capabilities for masonry and plaster works. The customer is guaranteed improved workability, affordability and beautiful finishes.” He added, “In addition to addressing the application needs for masonry works, Fundi masonry cement is now the greenest cement on the Ugandan market. Fundi is produced with a reduced carbon footprint, with 54% lower CO2 emissions in comparison to OPC.”


Poland: LafargeHolcim subsidiary Lafarge Poland has ordered a 307t/hr MVR 3750 R-4 vertical roller mill from Germany-based Gebr. Pfeiffer for its Malogoszcz cement plant in Świętokrzyskievoivodeship. The supplier says that the equipment has a drive power of 2500kW and that it is the first MVR mill to be installed in the country. It said that the producer chose the mill for its reduced energy requirements compared to those of other grinding mills. China-based Nanjing Kisen will execute the order for commissioning in early 2022.


US: Phoenix Industrial will install the raw mill for Denmark-based FLSmidth’s raw mill upgrade of CalPortland’s integrated Mojave cement plant in California. The company said that it will conduct civil, concrete, structural steel, mechanical and electrical work on the project. Mobilisation of crews to the site is due to begin in March 2021 with commissioning scheduled for December 2021. Saxum Engineering is also working on the upgrade.


Colombia: Cementos Argos’ full-year consolidated net sales in 2020 were US$2.52bn, down by 4% year-on-year from US$2.62bn in 2019. The group’s cement volumes declined by 9% to 14.7Mt from 16.1Mt. Net profit for the year was US$21.8m, down by 36% from US$34.1m. Volumes, sales and earnings before interest, taxation, depreciation and amortisation (EBITDA) declined in all three of the group’s regions.

The company said that in the fourth quarter of 2020 the construction sector maintained a ‘positive trend,’ supported by the strong performance of the residential segment. It also recorded a slight improvement in the infrastructure segment. The producer said that warehouses and data centre projects had partially offset the weak performance of the segment, as offices and retail had been the most impacted during the coronavirus pandemic.

Chief executive officer Juan Esteban Calle, “I would like thank each one of our employees for their full commitment and resilience during 2020. I believe the experience we all lived over the last year will lead us to be even stronger and more prepared to face the opportunities and challenges of the future.”


Fiji: Grinding units in Lami have ceased operations since mid February 2021. The reason for the pause is complaints by community stakeholders about pollution, including clinker spillages on the road from the Port of Suva. The Fiji Times newspaper has reported that plant owners met stakeholders on 23 February 2021.

Environment and Waterways Ministry permanent secretary Joshua Wycliffe said, "The origins of the issue are the transport itself: there was spillage on the way to the cement factories. We have stopped the companies; if it is the transport companies that are breaching, we have stopped them. We are open to someone else doing it provided they have the permits, proper paperwork and also follow the rules and conditions.”


Egypt: Arab Swiss Engineering Company (ASEC) has launched legal action against Misr Beni Suef Cement. The latter terminated the supplier’s technical management contract in mid-February 2021. Arab Finance has reported that the producer alleges that ASEC breached its commitments regarding its Beni Suef cement plant’s production capacity.


Netherlands: Malvern Panalytical has launched a new version of Aeris, a compact X-ray diffractometer (XRD) product. The supplier said that the upgrade contains capabilities previously seen only in much larger systems. The device provides data from polycrystalline materials at ‘competitive’ speeds. Its operational interface simplifies XRD measurements. Grazing-incidence XRD (GIXRD) will enable the examination of thin films and coatings, while transmission measurements will provide more accurate data that are not affected by sample preparation artefacts.

Product manager Wilijan Vissers said, “I’m very proud that we’re launching our new Aeris – a model that continually raises the bar for powder XRD. By providing the data quality of a floor-standing system in a compact instrument, the new Aeris will enable a wider range of our customers to carry out in-depth materials analysis and optimise their processes – helping push the scientific frontier even further forward.”


Saudi Arabia: Saudi Readymix has received its certification from the American Concrete Institute (ACI) to provide ACI certified courses. The courses form a minimum qualification for concrete industry workers.

Saudi Readymix’s Commercial and Technical Director, Chris Leptokaridis said, “We are extremely proud of our research and development facility, it’s important role as a company knowledge hub and testing ground of all our future materials. It is the most advanced and well-equipped research facility of any readymix producer in the Middle East.”

The concrete producer will start accepting candidates for its courses in March 2021. It will offer ACI trainings courses in concrete field testing and concrete strength testing.